2 Liquefaction Jobs

Role Overview: We are looking for a skilled Senior Distillation Operator to lead the operations in our Grain Neutral Spirit (GNS) distillery involving grain handling and milling, slurry preparation, liquefaction, fermentation, distillation, decanters dryers, boiler, and water treatment and byproduct processing. The role requires deep process knowledge and independent handling of shift operations. Key Responsibilities: Responsible for all Distillation Process to ensure smooth production operations with quality standards Operate SCADA/HMI for the plant operations and define and follow procedure for every parameter column (Temperature, Level and Pressure) Monitor and follow Distillation process through SCADA/HMI and make necessary parameter adjustments based on the results and record changes. Work on clearly defined standard operational procedures and methods for maintaining production quality and consistency Follow Standard Operating Procedures for plant start-up, shut down, cleaning and batching Stay within operating parameters set by Production Manager and notify management of any production problems Collect samples and do the necessary tests to ensure consistent and quality product and record results Coordinate and work with the Laboratory team to ensure ENA purity levels Work closely with Mechanical team and inform them of any mechanical problems Responsible for notifying Shift in Charge /Production Manager for any production problems and complete all the tasks assigned by them Supervise helpers and junior operators during shifts Maintain daily accurate and timely logs Available for any emergency "called in to work" and overtime Participate in safety programs and ongoing training sessions Required to follow all safety procedures. Coordinate and work with other teams as needed Work on any other responsibilities as assigned by the Supervisor Requirements: Bachelor's Degree in chemical engineering, chemistry, or a related field Minimum 8 + Year of experience in a Distillery industry is required prior experience in Extra Neutral Alcohol (ENA) production is imperative Must have good knowledge across all areas of the ENA process including milling, fermentation, distillation, evaporation, decanters dryers, boiler, and water treatment Must be willing to work on floating or alternating shifts should the need arise Technical and hands-on practical ability with strong mechanical aptitude High attention to detail, especially to quality standards and compliance systems Positive attitude, team player, and a willingness to work extra mile Basic computer operation and MS Word, Excel skills required

Department: Quality Control Location: Survepalli Village, Nellore Dist, Andhra Pradesh Reporting To: Plant Head Industry: Grain-based Distillery / Ethanol / Starch / Biofuels 1. Job Summary: The QC Incharge will be responsible for maintaining quality standards throughout the plant operations including raw material (grain) unloading, grain silos, milling, liquefaction, fermentation, distillation, evaporation, drying, and associated utilities like cooling towers. The role also includes chemical preparation, lab analysis, documentation (SOPs), and compliance with safety standards (PESO/NON-PESO). 2. Key Responsibilities: A. Grain Handling & Milling: Inspect incoming grain for moisture, foreign matter, weight, and quality. Approve/reject lots based on QC parameters. Monitor storage in grain silos to prevent spoilage or fungal growth. Ensure pre-milling cleaning and milling output is within quality standards. B. Liquefaction & Saccharification: Analyze mash viscosity, pH, DE value, temperature profile. Maintain enzyme dosing accuracy and process parameters. Ensure microbial contamination is within permissible limits. C. Fermentation: Daily monitoring of pH, temperature, residual sugar, and ethanol content. Test samples for unwanted microbes (e.g., lactic acid bacteria). Optimize nutrient and urea dosing. D. Distillation & MSDH (Molecular Sieve Dehydration): Monitor ethanol purity, fusel oil content, aldehydes, and methanol. Ensure anhydrous ethanol meets BIS/IS specs. Sample and analyze condensate and fusel oil. E. Evaporation, Dryer, Decanter: QC of syrup, spent wash, and DDGS (Distillers Dried Grains with Solubles). Monitor solids content and BOD/COD of effluents. Ensure moisture content and particle size of DDGS meet standards. F. Cooling Towers & Utilities: Check water quality parameters (pH, hardness, TDS, microbial load). Ensure proper dosing of biocides and descaling agents. Maintain logbooks for tower water quality. G. Chemicals Preparation & Handling: Prepare and standardize lab chemicals and reagents. Monitor chemical inventory and expiry. Ensure safe storage and usage per MSDS guidelines. H. Lab Analysis & Documentation: Calibrate and maintain lab instruments (GC, HPLC, UV, etc.). Maintain lab SOPs, analysis logs, and COAs. Prepare daily QC reports and trend charts. Perform raw material, intermediate, and final product analysis. I. Regulatory Compliance (PESO/NON-PESO): Ensure all PESO-regulated substances are monitored, stored, and recorded correctly. Coordinate with safety officers for compliance audits. Implement corrective actions on audit findings. 3. Qualifications & Skills: Educational Qualifications: B.Sc. / M.Sc. in Chemistry / Industrial Chemistry / Microbiology / Biochemistry DIFAT, Diploma or Certificate in Industrial Safety or Quality Management (preferred) Experience: 8+ years in a QC role in ethanol, distillery, or starch industry. Hands-on experience in fermentation/distillation-based plants. Technical Skills: Lab instrument handling (GC, HPLC, Titrators, etc.) Good knowledge of BIS/ISO/EPA parameters. Familiarity with GMP, GLP, and HACCP protocols. Strong MS Excel & report-writing skills. Soft Skills: Strong attention to detail Analytical mindset Communication & Team leadership Time and stress management 4. KPIs / Success Metrics: 100% compliance in lab audits Rejection rate of final product batches Accuracy and timeliness of reports Zero non-conformance in regulatory inspections (PESO) Reduction in microbial contamination incidents