13 Lean Production Jobs

Implements the Lean goals in alignment to the regional and corporate strategy for the business. Their primary goal is to streamline operations, eliminate waste, and optimize workflows to enhance productivity, reduce costs, and improve overall quality and customer satisfaction. Responsibilities Responsible for leading the advancement of the Griffith Production System (GPS) by working with the site to implement the LEAN production system to eliminate waste, and the LEAN management system to engage leadership in sustaining the tools on the shopfloor. Facilitate quick changeover workshops to reduce cleaning times and increase capacity. Deliver total productive maintenance training and workshops to establish effective maintenance reliability practices at the manufacturing sites. Conducts motion and time studies to identify opportunities and offer solutions that improve worker safety, ergonomics and optimize manufacturing throughput. Identifies process constraints and develops solutions to eliminate waste, simplify processes and reduce operating cost. Conduct Lean assessments to identify gaps and develop plans to address opportunities to improve assessment maturity. Serve as the site supply chain GPE deployment champion, managing the portfolio of GPE improvement projects in the site to deliver process improvement goals and financial benefit targets. Ability to define complex problems, collect data, establish facts, and draws valid conclusions dealing with multiple abstract and concrete variables. Safety Management: Develop and maintain safety protocols, policies, and procedures in accordance with regulatory requirements and industry best practices. Conduct regular safety audits and inspections to identify potential hazards and risks. Collaborate with safety committees and cross-functional teams to address safety concerns and implement corrective actions. Provide safety training and educational materials to employees to promote awareness and compliance. Coordinate with Global safety team in implementation of safety initiatives in the region. Maintain accurate records and documentation related to lean activities, safety inspections, incidents, and corrective actions. 3) Scope: Collaborating with cross-functional teams to implement LEAN production methodologies and management systems, ensuring alignment with organizational goals. 4) Working Relationships: Internal: Reports to the Senior Manager- Manufacturing Operations Works with other functional departments to implement LEAN production methodologies and management systems, ensuring alignment with organizational goals, develop and improve Health Safety standards. External: Works with consulting firm, Industry experts or trainer specializing in LEAN manufacturing or process improvement. Work with suppliers and vendors for equipment or materials necessary for process optimization and improvement projects. Work with regulatory bodies or certification agencies for ensuring compliance with industry standards and regulations Works with suppliers as for the supply of PPEs, safety equipment, etc. Works with vendors for the AMC of all safety related equipments. 5) Qualification and Experience: Bachelors degree in engineering or any related degree. Lean Six Sigma Green belt or accredited Lean certification is added advantage. 3+ years experience in continuous improvement (lean manufacturing) function Background in engineering and manufacturing environments. Excellent communication skills both verbal and written. Interpersonal skills to interact with diverse groups of individuals and different levels. TPM/Kaizen facilitation skills required. Knowledge of Microsoft Excel, Word, PowerPoint required.

The candidate will be responsible for Manufacturing engineering jobs including Process Engg/ECN/NPI/Excellence. Technically sound knowledge about manufacturing process tooling development. Completely aware of modern manufacturing techniques like lean production, TPS etc to be applied in the plant. Autocad, ProE, Solidworks, Catia - must be hands on. Knowledge in ERPsoftware like SAP/Oracle is desirable, Knowledge and experience of product costing is advisable. Must be future leader.

Fabrication Planning & Execution: Interpret fabrication drawings and specifications. Plan the fabrication sequence, process routes, and workflows. Ensure fabrication activities (cutting, bending, welding, assembly) align with project timelines. Production Oversight: Supervise daily production operations on the shop floor. Allocate work to fitters, welders, and machine operators. Monitor resource utilization (material, labor, machines). Quality Assurance: Inspect fabricated parts to ensure dimensional and quality compliance. Coordinate with quality control team for stage-wise and final inspections. Assist in non-conformance analysis and corrective actions. Welding and Assembly Supervision: Ensure welding is carried out as per WPS (Welding Procedure Specification). Monitor joint preparation, fit-up, and welding quality. Oversee sub-assembly and final assembly processes. Material Management: Estimate material requirements and minimize wastage. Ensure traceability of raw materials and consumables. Safety & Compliance: Ensure adherence to safety procedures and PPE use. Comply with ISO, ASME, or other relevant fabrication standards. Documentation & Reporting: Maintain production logs, time sheets, and daily progress reports. Document welding logs, inspection reports, and process deviations. Process Improvement: Identify bottlenecks and suggest improvements in jigs, fixtures, or process flow. Support lean manufacturing, 5S, and continuous improvement initiatives. Skills Required: Deep knowledge of fabrication processes (cutting, forming, welding, grinding, etc.) Proficiency in reading engineering and fabrication drawings (AutoCAD, SolidWorks) Understanding of material properties (especially metals like SS, MS, AL) Familiarity with quality standards (ISO 3834, ASME, AWS D1.1) Team handling and shift management skills

Opportunity for Engineering Manager for Aerospace industry at Bangalore Experience - 12 - 20 years Qualification : Diploma/BE Mechanical Location: Devanahalli, Bangalore Note : Need candidates from Aerospace industry only. Responsibilities: Experience in Manufacturing engineering process. Strong knowledge of interpreting engineering drawings and build-to-print documentation. Familiarity with Lean Manufacturing principles and continuous improvement methodologies. Development of 3D models and CAD/CAM designs for manufacturing tooling, fixtures, and components, ensuring alignment with project requirements Supervise special manufacturing processes such as welding, heat treatment, surface finishing, and additive manufacturing Clearly incorporate GD&T symbols on engineering drawings to communicate geometric tolerances and specifications effectively and sound knowledge on GD&T is must If Interested, please share profile on priya@hrworksindia.com Regards Priya 8329607211

Designation - Production Manager Company - Leading Machine and Equipment Mfg. Company Job Location - Vapi / Valsad - Gujarat Qualification - B.E./ B.Tech - Mechanical / Production / Industrial Experience - 10yr. to 20yrs. share with your friends. Required Candidate profile Responsible for handling Production activities Team Handling Strong Personality , Problem solving ability Operations Management Virtual Interview will be taken outside candidate ready for relocation

Experience : 3 to 8 years Location : Oragadam, Kanchipuram Responsibilities : Improve productivity and reduce operational cost Improve customer satisfaction by producing quality products Ensure smooth and productive employee relations Analyze production process for identification and removal of non-value adding processes, bottlenecks etc. Set the targets to ensure motivation and continuous improvement. Oversee the various cost heads such as tools, consumables, power, etc. Prepare the annual monthly, daily plans such that the targets are met Desired Profile: Knowledge of LPS (lean production system) & TQM Shop floor management including unionized employees Process knowledge on powder coating technologies Exposure to customer management

Kindly share you resume on sv21@svmanagement.com Job Summary: This position will be responsible for Production in Assembly shop, Testing, Quality Concern Analysis & Counter Measure, Line Side Improvements, Handling Manpower. Role / Responsibilities Shall be responsible for Efficient Manufacturing Operation of Engine Assembly, Testing and Finishing Processes. Handling Manpower (Unionized, Contractuals & Trainee) & Resolving Grievances Proficiency in Microsoft Excel & PPt. Shall be working on Continual Improvement Projects like OEE Improvement, Process Improvements, through Lean Manufacturing and World Class Manufacturing Practices Adheres to IMS Procedured and does necessary documentation Handling TPM and effectively contributing in the TPM Implementation on the assigned Manufacturing Line/ Department. Working on the Manufacturing Defect Free Engines and Initiate the CAPA wherever needed. Effectively evaluating the Competency Matrix of the Operators working on the Engine Assembly Line and working on the continual improvement. Candidate: B.E. /B. Tech. in Mech./Automobile/Agriculture Engineering with 12 to 16 Years of Experience

Roles and Responsibilities Develop and implement lean manufacturing strategies to improve efficiency, reduce waste, and enhance product quality. Collaborate with cross-functional teams to identify areas for improvement and drive process changes. Design and maintain efficient production processes using lean principles such as kaizen events, 7QC tools, and SPC (Statistical Process Control). Analyze data from various sources (e.g., MIS reports) to inform business decisions on capacity planning, inventory management, and supply chain optimization. Provide training and coaching to team members on lean concepts, problem-solving techniques, and continuous improvement methodologies. Desired Candidate Profile 10-15 years of experience in a similar role within the auto components industry. Strong understanding of lean manufacturing systems, including ISO standards. Proficiency in MS Office applications (Excel) for data analysis and reporting purposes. Experience with statistical tools like regression analysis or time series forecasting would be an added advantage.

Manage manufacturing excellence initiatives Drive efficiency improvement & new initiatives across functions by using 5S, VSM, SMED, OEE etc. 3M concepts Flow system Design Plant layout 8D methodology Value Engineering concepts Hoshin Kanri activities Required Candidate profile Initiative Creative Flexible Collaborative Good Interpersonal, Communication, Analytics & Time Management skills Goal oriented Integrity Honest Confident Self-managed Disciplined Responsible Reliable Perks and benefits Based on exp in Lean Mgt in large Engineering Cos

Identify the Implement the cycle time reduction projects through TPS methodology Identify and implement the cost reduction projects Identify the CTQ's and improve the CPk value by enhance the process techniques Conduct the brainstorming

Able to Lead team of 8+ Officers and 100+ Manpower ,Establishing efficient manufacturing systems and technologies for superior competitive advantages.Responsible for driving operational cost reduction initiatives and establishing new product process technologies.Enhancing plant productivity by focusing on key performance indicators of manufacturing operations.Involved in facilitating Lean Production System. Handling internal and statutory audits.Managing QA process and ensure that Quality objectives are achieved, developing action plans for resolution of customer complaints with timely follow-up and reporting.Deploying industry best practices and achieving improved operating efficiency by using tools like poke-yoke, TPM, KAIZEN, etc Preferred Industries Manufacturing Automobile Tractor Education Qualification Bachelors of Technology in Mechanical; Diploma

Impact companies through Counseling via individual assignment & through Clusters. Mentor and guide team for effective implementation of Excellence topics in Companies Regular visits in Industry and create new examples through training, handholding in companies and ensure excellent result. Ensure served company continues association with the organization for next level of Intervention Innovate Excellence topics for effective implementation & create Impact in industry Create USP Services Model or USP in industry through Excellence Practices Identify the companies with whom cluster or Individual assignment can be done and promote the business at various locations Build connects with the industry through collaboration with our company branch offices / associations and OEM. Need to contribute to development of new service model, Training, Workshop, Courses, build new Assessment model or upgrade new service Model etc. for industries.

Job Title: Factory Manager Manufacturing Unit Location: Medak district, near Hyderabad Department: Operations / Production Reports to: CEO/ COO Experience: 812 years in sheet metal fabrication unit Job Summary The Factory Manager is responsible for overseeing the daily operations of the sheet metal manufacturing unit, ensuring timely production, quality control, manpower management, and adherence to safety and compliance standards. This role involves optimizing manufacturing processes, maintaining machinery, and coordinating between departments to meet customer delivery timelines and quality standards. Key Responsibilities Production Planning & Control Develop and implement production schedules to meet customer requirements. Monitor production output and make adjustments as needed. Coordinate raw material planning and inventory management. Operations Management Supervise and manage daily factory operations. Ensure machines and equipment are maintained and running efficiently. Monitor fabrication processes like laser cutting, bending, welding, punching, powder coat, assembly, packing & dispatch. Manpower Management Lead, train, and supervise shop floor supervisors and workers. Implement labour efficiency and productivity improvements. Ensure compliance with labour laws and workplace safety standards. Quality Assurance Coordinate with the QA/QC team to enforce quality standards. Monitor rejection rates and implement corrective actions. Handle customer complaints and support root cause analysis. Health, Safety & Compliance Ensure factory compliance with statutory and regulatory requirements. Enforce EHS (Environment, Health & Safety) protocols. Conduct regular safety drills and training sessions. Cost Control & Efficiency Identify cost-saving opportunities in production and operations. Reduce material wastage and downtime. Monitor and manage utility usage and overheads. Reporting & Coordination Prepare daily/weekly/monthly production and performance reports. Liaise with procurement, design, sales, and dispatch teams. Support audits, certifications (e.g., ISO, MSME), and client visits. Key Skills & Competencies Strong knowledge of sheet metal manufacturing processes Proficiency in reading technical drawings (AutoCAD/ Solid works) and shop floor documentation Hands-on experience with fabrication machinery (e.g., CNC laser cutters, press brakes, welding, Powder coat units) Leadership and team management Problem-solving and decision-making ERP/MRP systems familiarity Knowledge of lean manufacturing- 6 Sigma, 5S, Kaizen practices (preferred). Educational Qualifications Diploma or Degree in Mechanical Engineering / Production Engineering or related field Additional certification in operations, quality, or industrial safety is an advantage