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7.0 - 10.0 years
5 - 13 Lacs
Pune, shirwal
Work from Office
Job Objective- To lead and manage the Final Inspection and FAT (Factory Acceptance Testing) processes for granulation line machinery. This includes supervising and guiding the FAT team to ensure all machines are inspected, tested, and verified strictly in accordance with the Customer's URS (User Requirement Specification) and internal quality standards. The role involves ensuring that all functional, mechanical, electrical, and software aspects of the machine meet performance expectations before dispatch. Additionally, act as a technical expert during FATs, representing the company in front of customers, addressing their queries, and ensuring a successful sign-off. Primary responsibilities- Functional- Quality Assurance Expertise: Demonstrate a comprehensive understanding of quality assurance (QA) processes, ensuring all FAT activities align with company standards, customer requirements, and regulatory norms. FTR (First Time Right) Implementation: Collaboratively lead the FAT team to achieve First Time Right execution across each stage of inspection and testing, minimizing rework and enhancing process efficiency. Execution & Problem Solving: Plan and execute FAT activities in accordance with project timelines. Identify operational challenges during FAT and inspection and proactively develop and implement effective solutions. Customer & Third-Party Handling: Serve as a subject matter expert for handling customers, Third Party Inspectors (TPI), and internal stakeholders during FATs, ensuring clarity, confidence, and satisfaction throughout the inspection process. Customer Complaint Analysis & CAPA Support: Lead the analysis of customer complaints, contribute to root cause analysis (RCA), and support the development and implementation of Corrective and Preventive Actions (CAPA) to ensure continuous product improvement. Continuous Improvement Initiatives: Drive and contribute to continuous improvement efforts by identifying process gaps and implementing changes that enhance FAT quality, reduce testing time, and ensure operational excellence. Technical Clarifications: Consult with Managers or Project, Engineering, Automation Heads for clarification on discrepancies related to part specifications, drawings, or documentation to ensure issues are resolved before FAT execution. Documentation & Compliance Knowledge: Maintain sound knowledge of qualification protocols, certifications, calibration procedures, and regulatory documentation required for successful FAT execution in a pharma environment. Pharma Equipment & Testing Expertise: Possess deep understanding of pharmaceutical machinery and their standard functional testing procedures, including compliance with cGMP, GAMP, and 21 CFR Part 11 requirements. Audit & Compliance Standards: Be familiar with standard auditing methodologies (e.g., ISO, ASME) and apply non-destructive testing (NDT) procedures as required during inspection. Cross-functional FAT Collaboration: Collaborate with cross-functional teams to highlight and resolve issues that may affect on-site installation and commissioning, ensuring all concerns are addressed prior to dispatch. Site Readiness Optimization (I-FAT): Ensure installation readiness by executing effective Internal FATs (I-FAT) at the factory, thus minimizing site installation time and reducing resource wastage. Validation Document Review: Review and verify all validation and qualification documentation during I-FAT, ensuring alignment with customer expectations and regulatory compliance. Site Issue Resolution Coordination: Act as the central point of coordination for resolving factory-originated issues identified at the site, enabling immediate corrective actions. CAPA Team Participation: Actively participate in the CAPA team by providing technical insights and support for comprehensive root cause analysis of site issues. Spare Parts Coordination: Oversee and coordinate the spare parts dispatch process from the factory, ensuring timely availability and accuracy. Manual Development: Lead the development and localization of Indian versions of Operation, Installation, and Control Manuals for machinery and associated accessories. Pre-dispatch Inspection: Collaborate with the dispatch team to conduct final pre-dispatch inspections, ensuring all machines are shipment-ready and compliant. Supply Chain Coordination: Coordinate with procurement, stores, and planning teams to eliminate short or false supply issues and ensure complete, accurate shipments to customer sites. Key Result Areas- - Cross-Functional Collaboration & Quality at Source - Quality Compliance & Standardization - Process Improvement & Efficiency Optimization - Customer Expectation Alignment - Safety and Risk Management Qualification - BE Mechanical Experience - 8 to 12 years Location - Shirwal Transport facility will be provided
Posted 3 months ago
7.0 - 12.0 years
9 - 17 Lacs
Pune, shirwal
Work from Office
Job Objective- Work with NPD to ensure Overall Execution of NPD Prototype Projects as per New Product Launch Plan. Collaborate with NPD, AE, Purchase, Supplier and Manufacturing to achieve FTR in Product Monitor the existing manufacturing process and work on its Continual Improvement Primary responsibilities- A. Strategic and planning- 1. Develop the culture of Continual Improvement. 2. Implementation of Teamcenter in ME 3. Cost Optimization without Impacting the product Quality B. Functional- 1. Design Review to identify the manufacturing issues and make the necessary technical discussion with Engineering before approving of Drawing. 2. Performing Risk assessment during Design phase 3. Make and Buy Strategy based on the part criticality to get RFT 4. Built the Set of Working Standard (manufacturing Process Design for fabricated and machining Components, SOP etc) 5. Developing Routings 6. Conduct work Measurement and methods Studies to Identify the opportunities for Optimisation of the existing mfg. process 7. Responsible for Execution of New Product 8. Jigs and Fixtures Concept Design and Development 9. Perform Root Cause Analysis and resolve problems 10. Ability to generate Cost saving ideas 11. Ensure technical support to production and supplier in development activities 12. Ability to do Cost Estimation of the components Internal process Corrective action and preventive action (CAPA), Drawing Review and Approval, Make and Buy Decision, Kaizens, ISO audits, Safety audits, Risk Assessments, Component Validation, Continual Improvement Initiatives People development Provide adequate Exposure to team members to work in CFT environment. Build second Line in ME D. Key Result Areas - FTR Process Improvement Cost Reduction Cost Estimation Define Machining and Fabrication Sequence Technical Competency- - Product Knowledge - Fabrication Processes Knowledge - Machining Processed Knowledge - Cost Estimation Knowledge We are having bus facility from Pune and canteen facility as well. If you are interested please share profile on manjiri.tribhuvane@acg-world.com With below mention details: Current CTC, Expected CTC, Notice period, qualification
Posted 3 months ago
5.0 years
4 - 6 Lacs
Shirwal
On-site
Job Title: Senior Engineer Metallurgist Location: Shirwal Pune Maharashtra Department: Quality / Metallurgy / Heat Treatment Reports To: Quality Manager / QA Plant Head Experience 5 to 8 years. Qualifications & Experience: Bachelor’s / Diploma in Metallurgy / Materials Science / Mechanical Engineering. Key Responsibilities: Lead and manage metallurgical lab operations including Metallography, Micro hardness, Induction hardening mould checking. Define and validate heat treatment processes such as Induction Hardening, Carburizing, Annealing, Tempering, and Stress Relieving. Manage and optimize surface treatment processes like Phosphating, Powder Coating, ED Coating, and Electroplating. Conduct and analyze failure investigations using microstructural analysis, hardness testing, and root cause analysis techniques. Ensure lab equipment is calibrated and maintained as per schedule (Spectrometer, Profile Projector, DFT meter, etc.). Conduct CQI assessments (CQI-9, CQI-11, CQI-12, CQI-15) for in-house and supplier processes. Analyze mechanical properties using Impact, Tensile, Jominy, SST, and Roughness testing. Evaluate and select material grades such as Carbon Steel, Alloy Steel, Tool Steel, Spring Steel, etc. Lead metallurgical failure analysis and generate technical reports for internal and customer use. Technical Skills: Proficient in Metallography, Heat Treatment, and Surface Treatment processes. Skilled in Spectrometry, Microstructure Analysis, Hardness Testing, and Salt Spray Testing. Strong understanding of Welding Metallurgy and associated destructive and non-destructive testing. Familiarity with manufacturing processes such as Forging, Casting, CNC, and VMC. Ability to interpret technical drawings and specifications, including GD&T and metallurgical standards. Minimum 4+ years of relevant experience in metallurgical lab functions, heat treatment, and quality engineering. Experience working with automotive OEMs and Tier-1 suppliers is an added advantage. Job Type: Full-time Pay: ₹400,000.00 - ₹600,000.00 per year Benefits: Provident Fund Schedule: Day shift Experience: Metallurgist: 10 years (Preferred) Automotive engineering: 10 years (Preferred) Work Location: In person
Posted 3 months ago
4.0 - 8.0 years
4 - 8 Lacs
Pune, shirwal
Work from Office
To coordinate for Site Complaints from Factory for "Immediate Correction" at site. To be a part of CAPA Team to ensure CAPA against each site complaint by helping in Root Cause Analysis. To centrally coordinate for "Spare Part Activities" from factory. To develop Indian Versions of Operation & Installation Manuals & Control Manuals for machines / accessories. To work as a part of dispatch team to conduct pre-dispatch inspections. To coordinate with respective departments to control the short or false supply to site.Great understanding of QA Processes. Collaboratively work with team to achieve FTR at each process Work accordance with planning & do execution, Work on challenges faced during, find our solution for the resolution of challenges. Expert in handling FAT/ TPI / Customer for FAT. Analysis of customer complaints & support for the CAPA process. Work on Continuous improvement process. Get consultation from Manager for clarification on part discrepancies. Knowledge about Qualification Documents / Certification / Calibration procedures of parts Knowledge about pharma machineries & testing procedure. Knowledge about standard Auditing processes & NDT processes (ISO, ASME etc) To work as a part of FAT Team for highlighting issues affecting installation at site & getting those corrected from respective depts. To ensure the Site Installation time is reduced with effective I-FAT. To review the Validation Documents during I-FAT to ensure Site & Customer Requirements are addressed in the documentation, To review Mechanical BOM, ensuring all the material required on the site holding installation is added to BOM & being dispatched along with machine. To implement learning from the site in I-FAT protocols for all machines to ensure maximum possible tests are conducted in factory for Electrical & Mechanical Items. To develop methodology to minimize or eliminate Software modifications required at site during installation. To re-structure the packing slip to add Tag No. to the packing slip & streamlining the process of packing slip generation for Electrical & Mechanical Items, People development Guide the team for the Self certification, FTR Process, Compliance to customer expectation. Key Result Areas- Development of strong relationship with CFT Members to achieve quality at source in each activity. Ensure compliance with quality standards and procedures. Identify the opportunities for process improvement to enhance a product quality streamline inspection procedure & optimise the efficiency without compromising safety & compliance to customer expectation
Posted 3 months ago
10.0 - 20.0 years
12 - 15 Lacs
satara, shirwal
Work from Office
We need 1 PRODUCTION MANAGER . Only from CABLE INDUSTRY personnel will be entertained . The JD is given below. Please share your updated CV to below both mail IDs. 1. tejas.chavan@finolexjpower.com 2. rahul.jadhav@finolexjpower.com Department: Manufacturing / Production Location: Shirwal (Dist- Satara) 60 KMS from Pune , Maharashtra. Reporting To: GM Operations (Plant Head) Job Purpose: To lead and optimize the full spectrum of production operations at an Extra High Voltage (EHV) cable manufacturing facility. The role demands leadership in planning, quality, safety, process efficiency, and cross-functional coordination to ensure timely, cost-effective, and standard-compliant output of EHV cables (up to 500kV). Key Responsibilities: Production & Operations Management Manage all production floor activities to ensure output of EHV cables meets daily, weekly, and monthly targets. Execute production scheduling and machine allocation in sync with dispatch deadlines. Supervise manufacturing all machines with VCV lines. Ensure SOPs and operational standards are strictly followed. Quality & Process Control Maintain ISO 9001, ISO 14001, OHSAS 18001, and IEC/IS/BS standards compliance. Drive real-time quality control throughout all cable production processes. Coordinate with QA for validation, certifications, and customer inspections. Safety, Compliance & EHS Implement and enforce all EHS standards and safety protocols. Conduct regular toolbox talks, hazard audits, and safety trainings. Ensure safe workplace culture with zero tolerance for violations. Resource & Inventory Planning Coordinate with planning, purchase, and stores for timely availability of raw materials (Cu/Al conductors, XLPE, HDPE, PVC, Tape, Dispatch Drum, and Machine Tools etc.). Optimize RM consumption and reduce scrap below industry benchmarks Team Leadership & Development Lead and mentor a team of engineers, supervisors, and operators across shifts. Identify skill gaps and arrange continuous training programs. Establish KPIs and ensure high-performance team culture. Technology, Automation & Continuous Improvement Lead lean manufacturing, TPM, Kaizen, 5S, and low-cost automation initiatives. Implement process automation, tools design, and line speed optimization techniques. Maintain minimal downtime and high productivity through preventive maintenance strategies. Reporting & MIS Prepare and review daily production reports, scrap analysis, and resource utilization. Provide timely MIS inputs and strategic suggestions to top management. Maintain accurate documentation for audits and compliance. Qualifications: Education: BE/B.Tech in Electrical, Mechanical, or Production Engineering (MBA/PGDM is a plus) Experience: 12 to 20 years in power cable manufacturing, with at least 5 years in managing EHV cable production (up to 220kV/400kV/500kV) Key Skills & Competencies: • In-depth knowledge of EHV cable processes: conductor making, XLPE insulation, sheathing, curing, armoring. • Familiar with IEC /ISO/IS standards. • Strong command of SAP/S4 HANA or similar ERP systems. • Excellent leadership, planning, problem-solving, and communication skills. • Strong grasp of tooling, extrusion ratio, line speed calculations, and drum design. Certifications Preferred: • Six Sigma / Lean Manufacturing Certification • PMP or similar Project Management credential • EHS/OHSAS Certification
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