2 Insulation Systems Jobs

Position Overview: We are looking for an experienced Asst. Manager - Design & Engineering, for Dry Type Transformers and Chokes to lead our engineering design team . The role involves overseeing the design and development of low-voltage and medium-voltage dry type transformers, reactors, and chokes for industrial, renewable, and utility applications. The ideal candidate will have deep technical expertise, strong knowledge of applicable standards, and proven leadership skills to ensure high-quality, cost-effective, and innovative product designs. Roles & Responsibilities: Support Logical and physical schematic development Must know 2D & 3D Engineering software like Capital , Solid works AutoCAD etc. Maintain design version control as per customer drawing revision. Responsible person to release drawings to production department Create and maintain program specific foundation documents Develop and/or direct manufacturing print development and release Must have thorough knowledge of PPAP , APQP , FMEA , MSA and SPC and other tools Must have practical knowledge of all process of manufacturing. Co-ordination with customer and production regularly for drawing updation. Liaising with Global / Local material supplier for technical details Must be able to communicate with customers on the technical requirements, be able to discuss, participate and negotiate in finalizing technical requirements and acceptance methodologies. Must be able to participate in responses & workout on VA/VE. ISO/TS/ IEC knowledge is must. Also to be conversant with similar industry standards. Must have knowledge of converting design excel calculations into manufacturing drawings and customer general arrangement drawings. Lead the complete design process for dry type transformers (cast resin, VPI, etc.) and chokes/reactors. Perform and validate electromagnetic, thermal, dielectric, and mechanical calculations. Develop detailed design drawings, BOMs, and technical specifications. Ensure compliance with IEC, IS, ANSI, IEEE, and other relevant standards. Drive design optimization for efficiency, size reduction, thermal performance, and noise reduction. Manage, mentor, and develop a team of design engineers. Review and approve designs, calculations, and technical documents prepared by the team. Allocate tasks, set priorities, and monitor progress against project timelines. Provide training on new tools, materials, and design methodologies. Evaluate and adopt new materials, insulation systems, and winding technologies. Implement simulation tools (FEA, electromagnetic, and thermal analysis) to improve design accuracy. Promote standardization and modular design approaches to reduce cost and lead time. Work closely with manufacturing, testing, quality, and supply chain teams to ensure design feasibility and manufacturability. Support sales and tendering teams with technical inputs for proposals, RFQs, and customer queries. Participate in customer discussions, clarify technical requirements, and provide engineering support during FAT/SAT. Technical Skillsets: Strong knowledge of dry type transformer and choke design principles. Expertise in insulation systems (cast resin, VPI), cooling methods, and mechanical structures. Proficiency in design and simulation tools (e.g., ANSYS, Maxwell, MagNet, MATLAB, AutoCAD, or similar). Familiarity with IEC 60076, IEC 60726, IEEE, and other applicable standards. Swedish MNC, located at Chakan MIDC, is looking for Capable Design Professionals, from the Transformer industry willing to join a growth oriented team, with learning and development as key to success, may email your resumes at xpert.consult03@gmail.com. xPert Consulting Pune #9764335759

Job Title : Core & CCA Engineer Department : Production / Manufacturing Location : Atlas Transformers India Limited (Por,GIDC) Reports To : Production Manager / Plant Head / Manufacturing Supervisor Industry : Transformer Manufacturing Power & Distribution Job Summary The Core & CCA (Core Coil Assembly) Engineer is responsible for overseeing the core assembly and coil integration process, a critical stage in transformer manufacturing. This role involves the precise stacking of the magnetic core, careful handling and placement of LV and HV coils, and assembling the core-coil unit to exact design tolerances. The Core & CCA Engineer ensures the assembled unit meets mechanical, electrical, and thermal design parameters and is ready for tanking and further processing. The engineer works closely with design, winding, tanking, insulation, and quality teams to maintain production efficiency, safety, and product reliability. Key Responsibilities Core Assembly: Supervise the stacking and assembly of transformer cores (CRGO/Amorphous) according to technical drawings and specifications. Ensure correct core limb formation, yoke assembly, and accurate dimensioning (height, width, depth, window height). Check and control the core stacking factor, lamination orientation, and core loss optimization. Coil Mounting and Assembly: Oversee the positioning of LV and HV coils on the core limbs with proper alignment and phasing. Ensure correct use of insulation materials, spacers, and clamping systems during CCA to maintain dielectric and mechanical integrity. Verify concentricity, axial clamping, and radial support to minimize vibration and short-circuit stress. CCA Finalization and Clamping: Assemble and fix the complete core and coil unit using clamping frames, tie rods, and pressure rings. Ensure correct positioning of tap leads, neutral leads, and terminal connections as per design. Prepare the CCA for drying, tanking, and oil-filling by confirming structural and dimensional conformity. Process Control and Quality Assurance: Conduct in-process checks to ensure adherence to engineering drawings and quality standards. Inspect and document assembly parameters such as coil-to-core clearance, inter-coil distances, limb centering, insulation placement, and torquing of fasteners. Resolve quality issues like coil deformation, insulation misplacement, lead misalignment, or core damage. Team Supervision and Training: Supervise technicians and fitters in core stacking and CCA operations. Train assembly teams in proper handling techniques of cores and coils to prevent mechanical damage and contamination. Promote safety, discipline, and 5S principles on the shop floor. Coordination with Departments: Liaise with the design team to clarify technical drawings and special assembly requirements. Coordinate with winding, insulation, and tanking departments for timely input/output of materials. Support the testing and quality departments in type tests and FAT (Factory Acceptance Test) by providing correct assemblies. Documentation and Reporting: Maintain records of assembly activities, including coil serial numbers, insulation material traceability, torque settings, and dimensional reports. Prepare daily/weekly reports on assembly progress, issues, and manpower utilization. Contribute to root cause analysis for non-conformities and support continual improvement initiatives. Required Qualifications Education: Diploma / B.E. / B.Tech in Electrical, Mechanical, or Production Engineering Experience: 38 years of experience in transformer core assembly and CCA, preferably in power or distribution transformer manufacturing Technical Skills: In-depth knowledge of transformer construction, core materials (CRGO), and insulation systems Ability to interpret mechanical drawings, core assembly schematics, and winding layouts Familiarity with measurement tools (Vernier, micrometers, height gauges) and lifting equipment Understanding of clamping torque, lead routing, mechanical tolerances, and dielectric clearances Key Competencies Attention to precision and structural accuracy Strong coordination and communication skills Problem-solving and decision-making abilities Mechanical aptitude and safety awareness Team leadership and training capability Ability to work under pressure and meet production deadlines Working Conditions Shop floor-based role, involving standing, lifting, and mechanical work Use of PPE (Personal Protective Equipment) required May involve rotational shifts, overtime, or working on holidays during critical delivery periods Exposure to magnetized materials, oils, and large electrical components Additional Desirable Qualifications Experience with large power transformers (132kV to 765kV) is an advantage Basic understanding of ISO 9001, 14001, 45001 compliance Familiarity with ERP systems (SAP, Oracle) for production tracking Knowledge of 5S, Kaizen, or Lean Manufacturing principles Skills: dielectric clearances,insulation systems,lifting equipment,transformer construction,clamping torque,winding layouts,mechanical tolerances,assembly,core materials (crgo),measurement tools (vernier, micrometers, height gauges),lead routing,coil,transformer,mechanical drawings interpretation,core assembly schematics Show more Show less