Injection Molding Process

Role & responsibilities

• Manage shift operations and manpower allocation effectively.
• Knowledge of mould loading and unloading processes.
• Perform machine startup as per the Moulding Process Parameters Sheet.
• Troubleshoot various injection moulding defects.
• Verify dehumidification processes.
• Handle NG (No Good) parts and follow proper procedures.
• Hands-on experience in robot programming (e.g., Wittman, Yushin, etc.).
• Prepare EOAT (End of Arm Tooling) according to mould requirements.
• Control the production process and minimize startup rejection.
• Coordinate with Maintenance and Production teams to ensure smooth operations.
• Manage machine and mould breakdowns efficiently.
• Set mould safety parameters on machines.
• Perform CAPA (Corrective and Preventive Actions) with proper analysis in case of deviations from the production plan.
• Maintain and update daily production/rejection data.
• Initiate and implement new ideas for improvements (e.g., reducing changeover time, reducing MSL).
• Ensure timely activities in RM & SFG stores.
• Comply with safety protocols in the department.
• Prepare SOPs, WIs, SWPs, and other relevant production documents.
• Undertake cycle time reduction projects.
• Ensure the implementation of 5S activities in the department.
• Propose various CR (Change Request) and CB (Change Bulletin) themes.
• Conduct new mould trials and prepare detailed trial reports.