40 Hpdc Jobs

Required Gravity Die Casting Operator Education required : 10th, 12th, ITI, BA, BSc, Bcom Diploma, BE, B.tech candidates not prefered

ENGR/SR.ENGR/ASST.MGR -10 Positions -DIE CAST/MACHINE SHOP M/c Shop-ASST.MGR-PRODN-10 -15 Years -10LPA NPD QTY-ENGR/SR.ENGR-6LPA TOOL PROVING- 6.5LPA MACHINE SHOP-ENGR/SR.ER-5-6LPA RFQ-COSTING Know. M/c Hour rate VMC SETTER-7LPA SHIFT ENGRS 3-5LPA Required Candidate profile BE Mech with 3- 15 Years in DIE-CAST/MACHINE SHOP-MUST. DIPLOMA with more exp. OK. Shop Floor /Man Mgt / ADC-GRAVITY/HPDC/LPDC Exp. VMC/HMC/TURNING CETER Exp RFQ- machine/Labour Cost Tool Proving Exp Perks and benefits Engr-3 LPA to ASST MGR-10 LPA CTC OPEN10 Positions

Product Design - sheet metal, die casting, CAD, CATIA V5 GD&T, DFM, DFA, Stack ups, BOM create, SAP PLM, GDC, HPDC, machining process, Passenger/CV, Petrol/Diesel application, CAE, CFD Vibration & Fatigue. Engines, Thermodynamics. APQP, Pm, IATF/TS

Job Role 1. Handling shift operations in HPDC area. ( Team size - 20 operators). 2. Successful SOP of new plant HPDC machines and scaling up operations. 3. Troubleshooting, First time ok after die change, Set up change. 4. Operational knowledge of Fanuc robots and Toshiba Machines. 5. Know how of 4W products in High Pressure Die Casting- Toshiba Machines. 6. New component parameter setting and robot program making. 7. Train new operators on machine operations as per WIS. Train for die change. 8. Achieve shift area target wrt Safety, Quality, Delivery, Cost, Suggestions. 9. Supporting training of new trainee supervisors. 10. Knowledge of Fanuc Robot systems and Toshiba/ Ube machines. 11. Maintain Floor Control, 1S /2S in shop. 12. Note and resolve operator concerns on time. 13. EOT operation and Die loading as per production plan Job Responsibilities: 1. Understanding and implementing HPDC area running as per shift plan. 2. Achieve HPDC area shift output targets wrt Rejection % , SPH, OEE, Suggestions. 3. Monitor and maintain attendance of team members. 4. Motivate team to give suggestions and ensure implementation of the same. 5. Train new operators as per WIS. Support in developing new trainee supervisors. 6. Ensure shift safety adherence wrt PPE, KYT. Reporting near misses. 7. Resolving or reporting operator concerns timely. Multiskilling as per plan. 8. Area floor control and 1S /2S adherence. 9. Understanding and adhering to 5S, 3G, 3K, HP-REN-SO principles. 10. Participate in 5 Why analysis, PDCA, 7 QC Tools, Cost saving suggestions. Functional/Technical: Sound knowledge of High pressure die casting process (Ube/ Toshiba Make preferred) Hands on experience in effectively handling die changes, trouble shooting. Ability to understand process flows and reduce defects by corrections. Work experience in 4W Die Casting product and process control. Expertise in Casting Process and Rejection Control. Hands on experience in trouble shooting of Robotic / automated lines. Crane operation authorised and able to do die change independantly Behavioral: Target orientation Good analytical skills Excellent Communication presentation skills Flexibility Team player Networking skills

Role & responsibilities Key Responsibilities : Process Overall planning and control of purchase activity related to the Unit. Ensure that contracts, bids, and service agreements for the purchase of materials and spares are processed as per the user department requirements. Finalize purchase requisitions based on finalized rates and ensure timely issue of orders along with required permits for timely receipt of material. Ensure adherence to costs and delivery timelines by vendors and escalate any defaults to the Corporate Procurement Team. Coordinate with the Finance department to ensure timely release of advance to vendors and complete payments within the prescribed cycle time. Ensure adherence to established Standard Operating Procedures (SOPs) and IQ Audit. Ensure all Purchase Requests are closed within the targeted time for B and C items at the unit level. Implement strategic procurement plans for raw materials, aligned with the organizational production requirements and cost objectives. Manage end-to-end procurement process for Capex projects, including identifying requirements, conducting market research, sourcing suppliers, negotiating contracts, and managing supplier performance based on plan and scheduled time. Monitor and follow up on all critical BOP, spare parts, indented items, and job work items. Ensure proper implementation and monitoring of ISO: TS 16949-2002 in the department. In-depth understanding of indirect materials used in the manufacturing process, such as MRO (Maintenance, Repair, and Operations) items, consumables, and office supplies. Customer Liaison between the Unit and the Corporate Procurement Department regarding the Purchase Coordination with other departments such as Production regarding clarification and status of indents. Undertake Price negotiation with vendor/supplier. Coordinate and communicate delivery schedules to suppliers based on the criticality of requirements and required lead time and ensure timely supply of materials and spares to the user departments in coordination with stores and logistics department. Ensure that there is no internal line stoppage due to a shortage of tools and consumables. Co-ordination for the release of payments of suppliers/vendors with the Unit Finance Department. People Ensure timely completion of all stages of the Performance Appraisal Process for subordinates. Ensure completion of stipulated training man-hours for self and subordinates. Supplier Identification and Evaluation Conduct supplier evaluations and selection based on criteria such as cost, delivery, technical capabilities, and sustainability, ensuring a reliable and high-performing supplier base. Negotiate with suppliers to achieve favorable terms, pricing, and contractual agreements while maintaining strong relationships and mitigating risks. Monitor and manage supplier performance, including contract compliance, delivery performance, quality adherence, and continuous improvement initiatives to ensure a reliable and high-performing supplier base.

Engineer / Sr Engineer HPDC Mould Design for a Leading Japanese MNC Special Note: First 2 Month he needs to work in Sri City TADA, Then 3 Years He needs to go to JAPAN Plant for Training and next 3 Years work in Sricity, TADA Position: Engineer / Sr Engineer HPDC Mould Design Qualification: Diploma / BE Experience: Minimum 04 to 06 years in the field of Aluminium Die Casting Manufacturing Company or Mould Making Company Budget: CTC 6 Lakhs per Annum Key Responsibilities: 1) Software Knowledge CERO & CATIA & AUTOCAD & Flow Analysis Software. 2) He should know about Die Design Calculation. 3) To do design for HPDC tool, 2D drawing for manufacturing processes like Turning CG, VMC, EDM, Wire cut, surface grinding, jig boring and assembly drawing. 4) Take Bill of material for the designed model and select the material according to the part function and assembled area. 5) To do design for our HPDC production plant requirements like checking gauges, trimming tools, and casting bend removal tool fixtures. 6) Prepare a model inspection report compared to a 3D model and customer casting drawing. 7) To get approval for the final part model and drawing from customers through e-mail or onsite meetings. The meetings are recorded with MOM (Minutes of meeting) paper. 8) Make updates in the model to meet casting requirements and customer modification. Then get approval for the modified model from the customer through ECN. 9) To conduct a design review meeting with the CFT team before finalizing the design. 10) Gets feedback from the tool assembly team regarding assembly issues; then the problems are recorded in the FMEA checklist. 11) Calculate the machine parameters for tool trial. Take trial for the tool with production team mates. Get feedback from the production team about trial through trial sheets to take corrections in the tool. 12) Interact with quality team after taking the FIR (First Inspection Report) for trailed components to ensure the component quality before submitting to the customer 13) Take tool correction for the next trail with help for feedback sheets from the production team. 14) Prepare Quotation tool layout for RFQ given by customer

We are seeking a highly skilled Pressure Die Casting Design Engineer to join our engineering team. The ideal candidate will be responsible for designing die-casting tools and components, ensuring manufacturability with technical expertise. Required Candidate profile Design and develop high-precision pressure die-casting dies, tools. Perform DFM and mold flow analysis to optimize part design. Create 3D CAD models and 2D drawings using software CATIA or NX.

Technical/Functional Knowledge and Skills required: 1. Metallurgical testing, validation & defect analysis of Aluminium die cast component GDC/HPDC/LPDC 2. Aluminium heat treatment & its optimization (T4, T5, T6 & T7) 3. Metallurgical testing, validation & defect analysis of Ferrous and non-ferrous alloys 4. Ferrous alloys heat treatment knowledge and experience 5. Metallography and microstructures of ferrous & non-ferrous metals 6. Mechanical testing & data Interpretation as per ASTM, JIS, ISO standards. 7. Knowledge of DFMEA, PFMEA, DVP, FTA, why-why analysis etc. 8. Knowledge of process optimization tools Like DOE, RCA, PDCA etc 9. Knowledge of destructive and non-destructive testing (MPI, DPT, X-ray) 10. Well versed with test standards international, customer standards 11. Excellent Communication skills Key Deliverables / Accountabilities of the Position: Roles & Responsibilities are as below 1. Metallurgical Failure analysis of components & investigation report writing with technical findings 2. Ability to work with team/CFT in product development teams to provide suggestions to ensure FTR product 3. To support design, development, quality, and other teams on material selection, characterization, testing & benchmarking 4. To perform complete material testing as and when required in coordination with both internal and external laboratory 5. VAVE initiative through alternative materials, life enhancement & quality improvement 6. Take care of all documentations in lab including (SOPs, check lists, 5S, Safety, Inventory checks etc.) 7. Good communication skills to present technical data, both in writing and orally, to cross functional team across organization. 8. Strong analytical skills and problem-solving ability Computer/ System knowledge & skills required: Knowledge of MS office and well acquainted with computer surfing Basic SAP, PLM will be added advantages Leadership skills Results orientation (30%) Innovative (30%) Team building (30%) Business acumen (10%)

Position : Lead Costing Location : Greater Noida & Pune Job Description Understanding of drawing, should be able to do Zero Based costing for new product. Experience on die casting (GDC/LPDC/HPDC) process - Must Have Contribution analysis of running business On site actualization of running parts Comparison and Controlling of customer indexing and vendor prices. Price increase/decrease calculation for existing product in case of ECN Product parts actualization activity. Business case preparation. Hands on experience of MHR. Identification of new avenues for cost saving.

Looking for Design engineer. Software : Catia V5 & Solid works/NX CAD / CAM / Auto CAD, CATIA, Solid Works / SPM, JIGS/FIXTURES & GAUGES,Autocad & Solid works,Fixturing ,Hydraulic Preferably Exp in Hydraulic Fixture, Plastic Molding designing, 3D

Role Overview: We are looking for professionals with 3 - 6 years of experience in die-casting design & development using Creo . Youll play a key role in designing and optimizing high-precision tooling and die-cast components for top-tier manufacturing applications. Key Responsibilities: Design & develop Pressure die-casting molds and tooling using PTC Creo . Create 3D models and 2D drawings for core/cavity, ejector systems, cooling channels , and more. Collaborate with toolmakers and production teams to ensure optimal tooling layouts and cycle time efficiency . Apply knowledge of mold flow , gating systems , and PDC parameters for high-quality production. Requirements: 3–6 years of experience in pressure die casting & tooling design . Proficient in Creo (PTC Creo) – 3D modeling, assembly design & 2D drafting. Background in industries such as automotive, aerospace, or consumer products is a plus. B.E/B.Tech in Mechanical or related field. Notice Period: Immediate to 3 0 days max

Role & responsibilities Experience in HPDC Production and knowledge of Robotics. Preferred candidate profile Perks and benefits

Job description We are Hiring for New product Development Manager CNC Machining for our Foundry Plant in Coimbatore. Must have Experience in NPD with CNC Machining, casting , Forging , Stamping , Sheetmetal , Plastics parts. Must be energetic to work and pleasant Personality and Spoken Communication in English and Tamil. Would like to have candidates from Foundry & Machine Shop , Industries in and Around Coimbatore An NPD (New Product Development) Manager specializing in machining oversees the entire process of bringing new machined components to market, from concept to production, ensuring quality, feasibility, and cost-effectiveness. Here's a more detailed breakdown of what an NPD Manager in machining typically does: Key Responsibilities: Lead NPD for Machined Components: This involves conceptualizing, designing, and developing new machined parts, ensuring they meet customer needs and specifications. Optimize CNC Processes: Works with CNC machines and programming to improve efficiency, accuracy, and cost-effectiveness of machining operations. Ensure Quality: Implement and maintain quality control processes, including APQP (Advanced Product Quality Planning), PPAP (Production Part Approval Process), and FMEA (Failure Mode and Effects Analysis). Manage Feasibility and Costing: Evaluate the feasibility of new products and processes, and manage costs throughout the development and production lifecycle. Vendor Coordination: Manage relationships with suppliers of raw materials, tooling, and other resources needed for machining. Project Management :Plan, organize, and execute NPD projects, ensuring they are completed on time and within budget. Technical Expertise: Possess strong knowledge of machining processes, CAD/CAM software, tooling, and related technologies. Leadership and Problem-Solving: Lead and motivate teams, and effectively resolve technical and operational challenges. Prototype to Production: Manage the transition from prototype development to full-scale production, including process validation and first article development (FAI). Compliance: Ensure adherence to relevant industry standards and regulations, such as AS9100 and ISO 9001. Interested candidates can call me at Thanks and Regards L Sainath Jayaram SAI HR CONSULTANTS DIRECTOR TALENT ACQUISITION 8015088704 sainathjayaram95@gmail.com

Role & responsibilities Lead and manage the casting production team to ensure efficient and effective operations. Plan, coordinate, and supervise daily casting activities, including die-casting, sand casting, and investment casting processes. Ensure the quality of cast components by monitoring production parameters and implementing process improvements. Collaborate with engineering teams to optimize design and manufacturing processes to improve casting yield and reduce defects. Manage inventory, tools, and equipment to ensure proper functioning and readiness for production. Develop and maintain standard operating procedures (SOPs) and safety protocols for casting operations. Analyze production data and implement corrective actions for any deviations from quality, time, or cost targets. Oversee the training and development of casting staff to improve skills, knowledge, and productivity. Work closely with other departments, including procurement, maintenance, quality control, and design, to meet production goals and solve any production challenges. Manage budgets, labour costs, and ensure efficient resource allocation. Keep up to date with technological advances in casting processes and machinery, and make recommendations for upgrades or improvements. Ensure compliance with environmental and safety regulations in casting operations. Prepare regular reports for senior management on production performance, including KPIs (Key Performance Indicators), output, quality metrics, and any issues encountered during production. Preferred candidate profile Bachelors degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or related field. Strong knowledge of casting processes, including die-casting, sand casting, and investment casting (GDC , LPDC , HPDC ). Familiarity with industry standards , including quality control, safety, and environmental regulations. Proven ability to lead teams, with excellent communication, problem-solving, and decision-making skills. Strong background in lean manufacturing, process optimization, and continuous improvement / TPM.

Ideal candidate will have a deep understanding of automotive industry trends, manufacturing processes, supply chain management, product development, market dynamics. Required Candidate profile Outline the qualification, experience, technical skills, and personal attributes require for a professional seeking a role within the automotive sector, & knowledge of aluminum die casting .

CHAMUNDI DIE CAST is looking for Maintenance Head ( HPDC ) to join our dynamic team and embark on a rewarding career journey. Maintenance Head ( HPDC ) is responsible for overseeing and optimizing maintenance head ( hpdc ) operations. This role involves strategic planning, team coordination, and execution of tasks to ensure efficiency and productivity. The incumbent will collaborate with stakeholders to align operations with business goals. Duties include monitoring performance, ensuring compliance with policies, and implementing best practices. Additionally, they will manage resources, resolve operational challenges, and contribute to continuous improvement initiatives. Strong analytical skills, leadership abilities, and industry knowledge are essential for success in this role.

Worknc progrmming knowledge ,Die casting ,mold knowledge

We are looking for mechanical maintenance engineer. those who have experienced in pressure die casting only.

Job description We are Hiring for New product Development Manager CNC Machining for our Foundry Plant in Coimbatore. Must have Experience in NPD with CNC Machining, casting , Forging , Stamping , Sheetmetal , Plastics parts. Must be energetic to work and pleasant Personality and Spoken Communication in English and Tamil. Would like to have candidates from Foundry & Machine Shop , Industries in and Around Coimbatore An NPD (New Product Development) Manager specializing in machining oversees the entire process of bringing new machined components to market, from concept to production, ensuring quality, feasibility, and cost-effectiveness. Here's a more detailed breakdown of what an NPD Manager in machining typically does: Key Responsibilities: Lead NPD for Machined Components: This involves conceptualizing, designing, and developing new machined parts, ensuring they meet customer needs and specifications. Optimize CNC Processes: Works with CNC machines and programming to improve efficiency, accuracy, and cost-effectiveness of machining operations. Ensure Quality: Implement and maintain quality control processes, including APQP (Advanced Product Quality Planning), PPAP (Production Part Approval Process), and FMEA (Failure Mode and Effects Analysis). Manage Feasibility and Costing: Evaluate the feasibility of new products and processes, and manage costs throughout the development and production lifecycle. Vendor Coordination: Manage relationships with suppliers of raw materials, tooling, and other resources needed for machining. Project Management :Plan, organize, and execute NPD projects, ensuring they are completed on time and within budget. Technical Expertise: Possess strong knowledge of machining processes, CAD/CAM software, tooling, and related technologies. Leadership and Problem-Solving: Lead and motivate teams, and effectively resolve technical and operational challenges. Prototype to Production: Manage the transition from prototype development to full-scale production, including process validation and first article development (FAI). Compliance: Ensure adherence to relevant industry standards and regulations, such as AS9100 and ISO 9001. Interested candidates can call me at Thanks and Regards L Sainath Jayaram SAI HR CONSULTANTS DIRECTOR TALENT ACQUISITION 8015088704 sainathjayaram95@gmail.com

Position 1: Engineer / Sr Engineer - Electrical Maintenance (High Pressure Die Casting - Aluminum Die Casting) Position Title: Engineer / Sr Engineer - Electrical Maintenance Department: Maintenance Reporting To: Maintenance Manager Location: Sricity, TADA, Andrapradesh Industry: Manufacturing / High Pressure Die Casting (Aluminum Die Casting) Job Summary: We are seeking a skilled Electrical Maintenance Engineer to ensure the efficient operation of electrical systems in high-pressure die casting machinery. The ideal candidate will be responsible for troubleshooting, maintaining, and improving electrical systems to minimize downtime and ensure optimal performance. Key Responsibilities: Troubleshoot, repair, and maintain electrical systems of high-pressure die casting machines, including PLCs, HMIs, motors, drives, sensors, and control panels. Perform preventive and predictive maintenance on electrical systems to minimize unplanned downtime. Diagnose and resolve electrical faults in hydraulic, pneumatic, and mechanical systems. Ensure compliance with electrical safety standards and regulations (e.g., NEC, OSHA). Collaborate with the engineering team to implement automation and process improvements. Maintain accurate records of maintenance activities, including work orders and equipment history. Train and guide junior technicians on electrical maintenance best practices and safety protocols. Participate in root cause analysis (RCA) to identify and resolve recurring electrical issues. Qualifications: Education ITI/Diploma holders/Bachelors degree in Electrical Engineering or a related field. Experience: 4-8 years of experience in electrical maintenance, preferably in high-pressure die casting or a similar manufacturing environment. Hands-on experience with PLCs (Siemens, Allen Bradley, etc.), VFDs, and control systems. Skills: Strong troubleshooting and problem-solving skills. Proficiency in reading electrical schematics and diagrams. Knowledge of safety standards and regulations. Familiarity with TPM, 5S, and lean manufacturing principles. Key Competencies: Attention to detail and a proactive approach to maintenance. Ability to work under pressure and meet tight deadlines. Strong analytical and technical skills. Willingness to work in shifts and overtime as required. Working Conditions: Work environment may involve exposure to high temperatures, noise, and heavy machinery. Use of personal protective equipment (PPE) is mandatory. ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Position 2: Engineer - Mechanical Maintenance (High Pressure Die Casting - Aluminum Die Casting) Position Title: Engineer - Mechanical Maintenance Department: Maintenance Reporting To: Maintenance Manager Location: Sricity, TADA, Andrapradesh Industry: Manufacturing / High Pressure Die Casting (Aluminum Die Casting) Job Summary: We are seeking a skilled Mechanical Maintenance Engineer to ensure the efficient operation of mechanical systems in high-pressure die casting machinery. The ideal candidate will be responsible for troubleshooting, maintaining, and improving mechanical systems to minimize downtime and ensure optimal performance. Key Responsibilities: Inspect, repair, and maintain mechanical components of die casting machines, such as hydraulic systems, pumps, valves, cylinders, and ejector systems. Conduct routine maintenance of dies, ladles, and other tooling equipment. Monitor and ensure the proper functioning of cooling systems, lubrication systems, and other auxiliary equipment. Perform alignment, balancing, and calibration of mechanical systems. Assist in the installation and commissioning of new machinery and equipment. Maintain accurate records of maintenance activities, including work orders and equipment history. Train and guide junior technicians on mechanical maintenance best practices and safety protocols. Participate in root cause analysis (RCA) to identify and resolve recurring mechanical issues. Qualifications: Education: ITI/Diploma holders/Bachelors degree in Mechanical Engineering or a related field. Experience: 3-8 years of experience in mechanical maintenance, preferably in high-pressure die casting or a similar manufacturing environment. Hands-on experience with hydraulic and pneumatic systems. Skills: Strong troubleshooting and problem-solving skills. Proficiency in reading mechanical schematics and diagrams. Knowledge of safety standards and regulations. Familiarity with TPM, 5S, and lean manufacturing principles. Key Competencies: Attention to detail and a proactive approach to maintenance. Ability to work under pressure and meet tight deadlines. Strong analytical and technical skills. Willingness to work in shifts and overtime as required. Working Conditions: Work environment may involve exposure to high temperatures, noise, and heavy machinery. Use of personal protective equipment (PPE) is mandatory.

Die Casting Machine Maintenance , Electrical and Mechanical Maintenance troubleshooting, ,Improvement skill, Kaizen, 5’S, TPM, Spare Management, Hydraulic, PLC

Role & responsibilities Experience in HPDC process Quality Preferred candidate profile Perks and benefits

Job Role: 1. Handling shift operations in LPDC and HPDC area. (Team size - 150 operators). 2. Troubleshooting of End-to-end LPDC, Core, Heat Treatment, Melting, Finishing, HPDC, DM processes is must. 3. Achieve shift target wrt Safety, Quality, Delivery, Cost, Suggestions. 4. Training of new Supervisors / Operators 5. Communicate and take feedback wrt SQDCS. Solve operator concerns. 6. Maintain Floor Control, 1S /2S in shop. 7. To work with different stake holders like customers, maintenance, EMU teams to achieve desired results Educational Qualification: Diploma (With Specialization): Diploma in Mechanical/Production Engineering Job Responsibilities 1. Understanding and implementing shift planning. 2. Achieve shift output targets wrt Rejection % , OEE, Suggestions. 3. Monitor and maintain attendance %. 4. Motivate team to implement kaizens. 5. Train new supervisors and operators as per WIS. 6. Multiskilling planning and implementation 7. Ensure shift safety adherence wrt PPE, KYT. Reporting near misses. 8. Handling of manpower (Supervisors and operators). Resolve or raise concerns timely. 9. Shop floor control and 1S /2S adherence. 10. Coordinate with maintenance, PE, EMU, Civil for different shop issues. 11. Doing or give input for effective 5 Why analysis, PDCA. Competencies / Skills Functional/Technical: Sound knowledge of High Pressure Die Casting, Low pressure die casting process, Heat treatment, sand core, togata process Hands on experience in effectively handling shift operations, machine shop as customer dealing Work experience in 4W Die Casting products. Expertise in Casting Process and Rejection Control. Ability to do 5 Why, PDCA, 7 QC Tools is mandatory Proficiency in MS Excel Advanced & MS Power Point

Roles and Responsibilities Experience on 3D modelling in UG NX software . Hands on proficiency designing GDC, HPDC, LPDC & sand core cavity splitting depth knowledge Conduct design reviews and provide feedback on tool design improvements. Desired Candidate Profile 5-10 years of experience in Die Casting Design Engineering (Aluminium & Zinc). Proficiency in UG NX software for designing tools and dies. Experience on designing , (aluminium die casting ) Industry will be an added advantage.

Role & responsibilities Candidate have good experience of PDC, HPDC, CNC,VMC machine maintenance Candidate have experience of PLC programming, Candidate have knowledge of Robotics. Experience in documentation. Team leading skills. Preferred candidate profile Perks and benefits