Hanon Systems

Objective Mechanical engineer with 9 years distinct experience in HVAC (Heat Ventilation air conditioning), Engine cooling systems, Battery thermal management, research and development of technical products and development process. Seeking a Mechanical Engineer position in a progressive organization to utilize my expertise in product design, HVAC systems, and project management, while contributing to efficiency and quality improvement with Work experience. Professional Knowledge & Abilities Known as appropriate rig preparation for Ac system components& engine cooling components to validate performance& durability tests (Ac comp Belt tightness, wrap angle, Pulley straightness, spit level indicator, Heating ventilation air conditioning (HVAC)Mounting, etc.,) ➢ Calculate optimum charge determination amount, Ac Evaporator sensor location finding, Ac comp torque, Ac comp Horse power, Heat rejection, Heat balance (Air side & R134A Refrigerant side) Oil circulation ratio, super heat& sub cool (via mollier diagram), etc., ➢ In-depth knowledge of testing tools _Appropriate temporary/ permanent fasteners and tools, Electric/ pneumatic gun& cutter. ➢ In-depth knowledge of below R & D instruments 1. Dial gauge 2. Micrometer 3. Vernier caliper 4. Refractometer (To ensure ethylene glycol ratio) 5. pH Meter (To ensure corrosion solution_ Sea water& salt solution pH value) 6. Clamp meter, multi meter& Dc source (Prepare auto program) 7. Data logger (To read& record temperature of live testing specimen’s thermocouple k type& T type) 8. Thermal image camera (To capture and record the live testing specimens. For an example Ac condenser& Engine cooling radiator& etc.,) 9. Endoscopic camera (To capture and record the live testing specimens. For an example ac evaporator icing zone validation& etc.,) 10. Temperature, pressure reading sensors read, record& calibrate (all type thermocouples& RTD Temperature sensor) ➢ Well versed in mechanism types, in plant production process (aluminum core manufacturing, ac comp production process, injection molding process) ➢ Hands on experience in providing technical inputs in all phases of product development life cycle Responsibilities handled In my current organization below 2 testing are in my primary control 1. Ac system bench 2. External corrosion, 3. FM 600 (AIR FLOW test machine), Remains testing are in secondary control Ac system bench ➢ Conducting Vehicle full ac system charge determination, TXV (Thermal expansion valve) tuning& selection test, AC Evaporator icing test, Evaporator sensor location test, water condensation, water drainage, water scattering, Full AC performance test, Fuel efficiency test ➢ Conducting Front HVAC System (Hatchback, sedan cars), Front &Rear HVAC systems (SUV Cars) Responsibilities handled (Contd.) ➢ Heat Pump Performance tests based on vapor compression refrigeration cycle - Coefficient of Performance (COP), power input, heat output, and overall system efficiency under various operating conditions. (Theoretical & Experimental calculation data) ➢ PTC heater Positive temperature co efficient) Performance tests- heating rate, temperature response, and power characteristics - As temperature increases, current decreases — confirming self-regulating thermal behavior. ➢ Conducting above test for our customer Hyundai, Kia, Ford, Renault Nissan, MG Auto, Mahindra& Volkswagen ➢ Conducting test for Car ac comp all types (Fixed displacement, Variable displacement with clutch& without clutch) & Electric comp External corrosion ➢ Conduction Ac components& engine cooling components& Sub assembly parts external corrosion ➢ Understanding the corrosion resistance coating& White & red rust analysis ➢ Conduct Air tightness tests of all tested components (or condenser, radiator, Intercooler, ac pipes, oil cooler) ➢ Conduct tear down analysis for leak failure parts (To finds brazing contact) FM600 ➢ Conducting air flow volume, PQ test for blower capacity, air flow distribution, air flow classification tests as per vehicle condition ➢ Handling air flow static pressure control, Relative humidity based on psychometric chart Technical skills ➢ Access HANON Portal (To receive a test request» Test specification check» approve test request» test schedule pick» after test completion test report upload and close test request) ➢ Study and understand the Engineering specification& OEM master test conditions ➢ Internet accessing & E-mail handling ➢ MS Office - Prepare monthly consolidation report & Analysis report in power point, prepare Monitor sheet in Excel, Mail communication by MS Outlook ➢ Known as MOS, Q Alert, Check sheet, Control plan, FMEA, PFD, ISO Certificates, Counter measure, DMS, CLRI Documents and GD& T also ➢ Knowledge of 3C,5S, 7 Form of wastes, PDCA, Kaizen ➢ Follow Problem solving methods 7QC Tools, G8D, QC story ➢ Access QAD for Pending Order check, PO, PR Follow-up, invoice close, new vendor development Achievements ➢ I won 3rd prize for 3C,5S improvement in kaizen competition ➢ In my current working company, won most suggestion contribution award& 3rd prize for Best suggestion award on November 2016 QC competition ➢ I won diamond award in 2nd QC Competition with my team from ABK-AOTS DOSAKAI AFQDIQCC – 2017 (Association for quality department-AFQD) ➢ I had participated in CII-SR (Confederation of Indian industry) Kaizen competition 2017-12th edition