Frauscher Sensor Technology India

To ensure the quality and reliability of mechanical components, assemblies, and processes by implementing IRIS-compliant quality systems. The Senior QA Engineer will be responsible for incoming and in-process quality assurance, control of special processes, test jig maintenance, calibration, and supporting mechanical product development with robust quality documentation Responsibilities • Carry out incoming inspection of mechanical parts, subassemblies, and consumables as per drawings/specifications. • Ensure in-process quality checks on mechanical assemblies and support corrective actions for deviations. • Verify compliance with drawings, GD&T, and customer specifications during First Article Inspections (FAI). • Conduct patrol audits on production lines to ensure adherence to process and quality requirements. • Monitor yield and take corrective actions to improve First Pass Yield (FPY) • Prepare and maintain PFMEA, Control Plans, and Work Instructions for mechanical processes. • Ensure compliance with IRIS/ISO 9001 quality system requirements. • Monitor NCRs, initiate root cause analysis, and track corrective/preventive actions. • Perform Measurement System Analysis (MSA) using statistical tools to validate accuracy and reliability of inspection systems. • Apply structured problem-solving methodologies (RCA, 8D, 5-Why) to resolve recurring issues. • Implement and promote Kaizen activities and Quality Circles for continuous improvement. • Drive initiatives to enhance process capability and reduce defects. • Monitor and enforce ESD compliance in the factory • Oversee special processes (e.g., welding, coating, painting, cleaning) for compliance with standards and customer requirements. • Ensure operators and technicians are trained and qualified for special processes. • Maintain and periodically verify test jigs and fixtures used for mechanical and electro-mechanical assemblies. • Ensure calibration of gauges, measuring instruments, and test equipment as per schedule. • Maintain calibration records in compliance with IRIS and customer requirements. • Provide quality assurance support during new mechanical product development and design validation. • Conduct FAI and qualification testing for new mechanical assemblies. • Collaborate with R&D, production, and QA teams to ensure robust quality planning and risk mitigation. Qualifications • Bachelor’s Degree in Mechanical Engineering. • 5–8 years of experience in QA in manufacturing (railway/electronics/transportation domain preferred). • Experience in an IRIS-certified company is preferable. • Knowledge of special process standards (IPC 610, welding, painting, coating, bonding) desirable. • Internal Auditor certification (ISO 9001/IRIS) is an added advantage.