Foaming Machine Operator

Job Description

Job Title: Batch/Box Foamer (Foaming Machine Operator) Department: Production / Manufacturing Industry: Cushioning Materials for Indian Railways & Commercial Use Location: Nadarganj Industrial Area, Lucknow Reports To: Production Supervisor / Shift In-Charge Salary Range: ₹20,000 – ₹40,000 per month (based on experience and skill level) Job Summary: The Batch & Box Foamer is responsible for operating, monitoring, and performing basic maintenance of both batch and box foaming machines to produce high-quality polyurethane foam blocks. This role includes preparing chemical mixtures, handling equipment, ensuring process parameters, and adhering to safety and quality standards. Key Responsibilities: Operate the Batch/Box Foaming Machines as per production plan and standard operating procedures (SOPs). Understand the full foaming process , including chemical reactions, timing, temperature, and density controls. Load raw materials (polyol, TDI, blowing agents, catalysts) accurately as per formulation sheets. Monitor foaming parameters such as mixing speed, temperature, and rise profile for both machines. Perform daily checks and basic maintenance on foaming machines (e.g., cleaning mixing heads, checking seals, greasing moving parts). Detect abnormalities like uneven rise, improper cell structure, or machine malfunction and report or rectify them. Keep the foaming area clean, safe, and free of obstructions. Record batch details, machine logs, maintenance performed, and foam quality metrics. Coordinate with maintenance, quality, and safety teams to ensure smooth operations. Technical Skills Required: Understanding of machine calibration, control panels, and emergency procedures . Ability to perform basic troubleshooting and preventive maintenance on foaming equipment. Knowledge of chemical properties used in polyurethane foam manufacturing. Safe handling and disposal of chemicals and chemical containers. Qualifications and Experience: ITI / Diploma in Mechanical, Chemical, or Production Engineering preferred. 2+ years of experience with foaming machines in a manufacturing environment. Prior experience with both batch and box foaming machines is highly desirable. Ability to read technical manuals, batch sheets, and maintenance logs. Working Conditions: Exposure to chemical fumes, noise, and heat in a production area. Mandatory use of Personal Protective Equipment (PPE). Shift work and overtime may be required during high production periods. Job Types: Full-time, Permanent Pay: ₹20,000.00 - ₹40,000.00 per month Benefits: Leave encashment Provident Fund Schedule: Day shift Work Location: In person