5 Engineering Maintenance Jobs

The job involves being a team member of the Engineering Maintenance & Reliability Team within the Active Pharmaceutical Ingredient department of the Manufacturing division. Your primary responsibility is to execute maintenance activities in the plant, ensuring minimal breakdowns and maximum efficiency while adhering to safety and GMP standards. You will support the Senior Engineer in planning, scheduling, and executing maintenance activities to ensure plant and equipment availability, capacity, integrity, and reliability as per company policies and procedures. Additionally, you will be responsible for maintenance tasks in the Manufacturing, Packing, and utility areas as assigned by the Senior Engineer. In this role, you will be accountable for executing shift maintenance activities, including managing available resources to achieve maintenance targets, analyzing breakdowns, diagnosing faults, and supervising equipment repairs. You will also be involved in executing a comprehensive maintenance plan, preventive maintenance, calibration, and condition monitoring activities, ensuring adherence to standards and documenting all related activities. Handling breakdown maintenance to prevent recurrence, operating equipment efficiently as per SOP, implementing new technologies to improve machine performance, managing spares, adhering to EHS compliance, and ensuring cGMP compliance are also key aspects of the role. Moreover, you will be required to provide suggestions for process optimization, continuous improvements, and self-development in mechanical engineering and leadership aspects. Major challenges include adherence to budget constraints, cost vs. performance trade-offs, aging assets leading to escalating costs, and ensuring personnel and service providers" capability and competence. You will interact internally with Central Engineering, EHS, Site and Unit heads, and externally with OEMs, maintenance contractors, industry bodies, and statutory bodies. The role requires a BE/BTech in Mechanical Engineering with 2-5 years of experience in manufacturing, maintenance, and projects. You should have a deep understanding of manufacturing processes, organizational skills, technical knowledge of Pharma/API machinery, experience in project execution, knowledge of GMP and regulatory requirements, and leadership skills in mechanical engineering activities.,

Summary You will assist with the efficient running of the department in line with Hyatt International's Corporate Strategies and brand standards, whilst meeting employee, guest and owner expectations. The Team Leader - Engineering is responsible to assist in the smooth and efficient running of the Engineering Department in support of all other operating departments. Qualifications Holder of an official trade certificate or diploma in engineering, with minimum of 2 years work experience as engineer in hotel or in a similar large building/complex with central plant.

About the team: ZF's Commercial Vehicle Solutions (CVS) division helps shaping the future of commercial transportation ecosystems. Our mission is to be the preferred global technology partner for the commercial vehicle industry. What you can look forward to as Senior Engineer: Manufacturing lines & utility maintenance; Breakdown handling, monitoring, and analysis. Usage of maintenance tools for KPI tracking. Preventive, Predictive maintenance planning and adherence; Maintenance of CNC, VMC, hydraulic & pneumatic press, PLC programming etc. Maintenance of Electrical and Utility system; Establish and Follow requirement of ISO/ TS 16949, OHSAS, EMS system within department; Execute and maintain BMS. Modification of PLC Programming, repair, and rectification; Fluent handling of Plc troubleshooting. Programming softwares e.g. Siemens: Simatic manager, TIA Portal, microwin 32, to handle S7-200 & S7-300 ,400 Plc, S7-1200 onwards series to handle via TIA portal. Including hardware & software programming & trouble shoot. Mitsubishi plc: FX 3U & FX 5 u series plc handling via GX developer and GX works with HMI GOT software; Repair and rectifications related to Networking and electronic controllers. Record of utility area readings & analysis. Active participation in preventive maintenance, predictive maintenance, planning with execution & adhere to in given time frame. Drive 5s, Kaizen, monthly spares monitoring, update maintenance logbook & DBMS. Systematic way to attend all type of breakdowns and follow the safe procedure on day-to-day activity, must be able to read all circuit diagrams. Pneumatics & hydraulic breakdowns & its circuitry & its maintenance, Maintenance of utility e.g. generator, compressor, STP & ETP, DM/RO plant. Your Profile as Senior Engineer: Education B.E. / diploma Overall having 7+ years of experience in Plant Maintenance / Breakdown / Preventive / Predictive Maintenance Planning Specialization of Electrical Professional Certification - PLC programming siemens, Mitsubishi, schneider

1. Breakdown Maintenance Attending Breakdown maintenance on receipt of Breakdown slip/memo Doing root cause (Why Why analysis) analysis and manual check to identify defect/abnormality. Restoring the defective parts & removing the abnormalities Implementing the counter measure to prevent occurrence of the same problem/abnormality. Carry out horizontally deployment of counter measure. Preparing for daily review meeting to discuss the maintenance issue. Taking machine trail and handover the machine for production. Coordinating with service engineers for execution of NPD & Improvement with ME Team for machine shifting activity Should have departmental discussion on issues /its resolution so that it should communicated to all concern for effective closure and no repetitions 2. Predictive/ Preventive Maintenance Following the prevent maintenance as per annual plan Analyzing the previous history of equipment before taking it for PM. Doing manual inspection of machine & equipment as per the Preventive Maintenance check sheet on daily & weekly basis. Restoring the defective parts & removing the abnormalities & taking corrective measures proactively. Taking trail of equipment to ensure normal functioning of the equipment & handing over to production Following and updating TBM calendar Inspect the machine equipments spare parts from time to time as per TBM calendar Verifying the equipment and spare part as per shelf life to analysis its condition Doing condition-based maintenance to increase the life of the equipment & continuous monitoring the equipment. Maintaining predictive maintenance/activity report Conducting quarterly preventive maintenance to avoid future breakdown 3. Inventory Reduction & Cost saving Identifying critical and non-critical spare parts Maintaining the inventory of spare parts as per the lead time required to procure particular spare part. Reducing the inventory of parts and material by identifying and replacing with common part instead of using different parts. Identify the low cost & long-life parts & materials to reduce the cost of material and parts. Reducing service cost by inhouse training of employees i.e. SW & Apprentice. Energy saving projects 4. Spare Part Management Ensuring machine wise spare part availability as per the Time Base Maintenance (TBM) Generate PR for procurement of required Spare part Take follow up with Purchase department for timely availability of spare part Issuing spare part from Stores & installing the spare part 5. Documentation & other activities: Check Daily breakdown report & update in SAP Maintain documents for TS, IATF Audit Maintaining preventive maintenance check sheet, machine history card, updating TBM calendar, predictive maintenance documentation 5s Audit documentation & pre and post report Suggesting kaizen for improvement & implementation Giving training to casual labor/apprentice

Mold shop maintenance with plant utilities Attending Breakdown maintenance on receipt of Breakdown slip/memo Doing root cause (Why Why analysis) analysis and manual check to identify defect/abnormality. Restoring the defective parts & removing the abnormalities Implementing the counter measure to prevent occurrence of the same problem/abnormality. Carry out horizo ntally deployment of counter measure. Preparing for daily review meeting to discuss the maintenance issue. Taking machine trail and handover the machine for production. Coordinating with service engineers for execution of NPD & Improvement with ME Team for machine shifting activity Should have departmental discussion on issues /its resolution so that it should communicated to all concern for effective closure and no repetitions Following the prevent maintenance as per annual plan Analyzing the previous history of equipment before taking it for PM. Doing manual inspection of machine & equipment as per the Preventive Maintenance check sheet on daily & weekly basis. Restoring the defective parts & removing the abnormalities & taking corrective measures proactively. Taking trail of equipment to ensure normal functioning of the equipment & handing over to production Following and updating TBM calendar Inspect the machine equipments spare parts from time to time as per TBM calendar Verifying the equipment and spare part as per shelf life to analysis its condition Doing condition-based maintenance to increase the life of the equipment & continuous monitoring the equipment. Maintaining predictive maintenance/activity report Conducting quarterly preventive maintenance to avoid future breakdown Identifying critical and non-critical spare parts Maintaining the inventory of spare parts as per the lead time required to procure particular spare part. Reducing the inventory of parts and material by identifying and replacing with common part instead of using different parts. Identify the low cost & long-life parts & materials to reduce the cost of material and parts. Reducing service cost by inhouse training of employees i.e. SW & Apprentice. Energy saving projects Ensuring machine wise spare part availability as per the Time Base Maintenance (TBM) Generate PR for procurement of required Spare part Take follow up with Purchase department for timely availability of spare part Issuing spare part from Stores & installing the spare part Check Daily breakdown report & update in SAP Maintain documents for TS, IATF Audit Maintaining preventive maintenance check sheet, machine history card, updating TBM calendar, predictive maintenance documentation 5s Audit documentation & pre and post report Suggesting kaizen for improvement & implementation Giving training to casual labor/apprentice