Engineer Production, KRW

Mission

• To follow the instructions of the RDS Line Manager.
• Meeting the EHS protocols.
• Ensuring the Production as per Production Planning.
• Warehouse Management
• Zero quality deviations & on time delivery as per required quality.
• Utilisation of equipment and resources.
• Adopting the OPEX culture as and when required.
  

Responsibilities

EHS:

• Must ensure that all his team workers will use all mandatory (Safety Helmet, Safety Goggle, Safety Shoes & High Visibility Jacket) and relevant work-related PPE's before starting any activity
• Conduct daily Safety Toolbox Meeting at the beginning shift.
• Must ensure implementation & sustenance of all work permits.
• Must actively participate in all Company's Safety program / drives (S7, 5S etc.)
• Must conduct monthly BBS visit & S7 audit
• Must coach all his team members on Safe Behaviours & initiate disciplinary action on any safety rule violation as per company policy.
  

Energy

• Identify the KPIs and KAIs targets of all the processes for self & subordinates for reduction in energy (electrical, thermal) cost in RDS.
• Avoid idle running or under capacity of the equipment's by coaching team members and by enforcing engineering solutions.
• Exploring use of greener & alternate energy sources to reduce the Carbon footprint as per Imerys 2030 targets (Reduction of 36% from the base of 2018).
• Identifying I cube projects on energy reduction for each process in RDS.
  

Production

• Prepare Monthly Production Planning Product/Line wise and RM Requirement to PPC.
• Ensure generation of WPI timely of All required material & Tools (Except RM)
• Review & Recheck of ISO / Process/Mould Document Daily
• Do daily meetings with workshop, Lance & PCPF Supervisor
• Preparing daily, weekly & monthly reports & Stock management of FG /RM in RDS
• Meeting the quality & efficiency parameters of product and Process. (no. of customer complaint &rejection %)
• Meeting the customer service index (OTIF) as per the target.
• Co-ordination with marketing for Lance Performance & ISO Audit
• Follow the instructions & extend support to the reporting Manager.
• Update SOP and HIRA regularly and Ensure training.
• Ensure smooth operation in Job worker production (PCPF)
  

Quality Related

• Follow QC instruction
• Visual checking of Product
• Coordination with Quality team for smooth online / offline testing of Product
  

Shop floor activity

• Reporting of Observation related to safety
• Monitoring and control of Mould assembly and mixing activities
• Maintaining FIFO for Raw Mix and Finished Goods
  

Production

• Updating of Dashboard
• Mixing and Casting of product as per QAP
• Sorting and Inspection Finished Goods
• Filling of Shift reports
  

General activities

• Shift worker allocation.
• Giving the Training to worker as per SOP
  

Developmental jobs & OPEX

• Sustenance of 5S and Dashboard Meeting
• KAIZEN initiatives and reporting.
• Quality circle activity for specific projects.
  

Statutory compliance jobs

• Compliance/ Documentation of IMS and ISO 50001 system
• EHS/ 5S audit compliance
  

EHS activities and compliance of audit findings

• Monthly audits (Internal & External),
• Ensuring all EHS guidelines and protocols are followed.
  

Profile/Competencies Education, Background, Level Of Experience

Preferred