Engineer Maintenance - Plant

Job Description

- Doing root cause (Why Why analysis) analysis and manual check to identify defect/abnormality. - Restoring the defective parts & removing the abnormalities - Implementing the counter measure to prevent occurrence of the same problem/abnormality. - Carry out horizo ntally deployment of counter measure. - Preparing for daily review meeting to discuss the maintenance issue. - Taking machine trail and handover the machine for production. - Coordinating with service engineers for execution of NPD & Improvement with ME Team for machine shifting activity - Should have departmental discussion on issues /its resolution so that it should communicated to all concern for effective closure and no repetitions - Following the prevent maintenance as per annual plan - Analyzing the previous history of equipment before taking it for PM. - Doing manual inspection of machine & equipment as per the Preventive Maintenance check sheet on daily & weekly basis. - Restoring the defective parts & removing the abnormalities & taking corrective measures proactively. - Taking trail of equipment to ensure normal functioning of the equipment & handing over to production - Following and updating TBM calendar - Inspect the machine equipments spare parts from time to time as per TBM calendar - Verifying the equipment and spare part as per shelf life to analysis its condition - Doing condition-based maintenance to increase the life of the equipment & continuous monitoring the equipment. - Maintaining predictive maintenance/activity report - Conducting quarterly preventive maintenance to avoid future breakdown - Identifying critical and non-critical spare parts - Maintaining the inventory of spare parts as per the lead time required to procure particular spare part. - Reducing the inventory of parts and material by identifying and replacing with common part instead of using different parts. - Identify the low cost & long-life parts & materials to reduce the cost of material and parts. - Reducing service cost by inhouse training of employees i.e. SW & Apprentice. - Energy saving projects - Ensuring machine wise spare part availability as per the Time Base Maintenance (TBM) - Generate PR for procurement of required Spare part - Take follow up with Purchase department for timely availability of spare part - Issuing spare part from Stores & installing the spare part - Check Daily breakdown report & update in SAP - Maintain documents for TS, IATF Audit - Maintaining preventive maintenance check sheet, machine history card, updating TBM calendar, predictive maintenance documentation - 5s Audit documentation & pre and post report - Suggesting kaizen for improvement & implementation - Giving training to casual labor/apprentice