Senior Maintenance Engineer - Sarigam - Vapi Hardcastle Petrofer

10.0 - 15.0 years

7 - 10 Lacs

Vapi

Work from Office

Role & responsibilities Knowledge of electrical and electronic panels for new machines and systems. Select and apply VFDs, HF drives and PLCs for machine tools. Develop and implement PLC programs for automation systems. Utilize diagnostic tools and features for fault detection and resolution. Configure servo systems and interface analog inputs/outputs. Implement and maintain communication protocols across systems. Support online health monitoring systems and analytics tools. Train and mentor maintenance personnel on automation systems. Lead root cause analysis and structured problem-solving for electrical issues. Support execution of maintenance excellence programs including PM. Metrics: Successful commissioning of automation systems and electrical panels. Reduction in machine downtime and fault recurrence. Number of personnel trained in automation systems. Implementation of predictive maintenance tools and analytics. Execution of maintenance excellence KPIs (PM compliance, MTTR, MTBF). Competencies: Technical: Process Knowledge : Design of electrical/electronic panels, VFD/CNC/PLC application, diagnostic tools, and training. Technology Focus : Servo system configuration, analog I/O interfacing, communication protocols, and online health monitoring. Structured Problem Solving : Root cause analysis using A3 and BDE methodologies. Documentation : Execution of lean maintenance practices, 5S, and ISO.

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