11 Downtime Reduction Jobs

Role & responsibilities Troubleshoot and resolve issues related to A3, filling machines, HACCP, GMP, ISO standards, preventive maintenance, and breakdowns. Provide technical support for machine operating and maintenance engineering on beverage production lines. Implement downtime reduction strategies to minimize equipment failures and optimize productivity. Collaborate with cross-functional teams to ensure compliance with FMCG industry regulations and standards. Conduct regular inspections of machinery to identify potential problems before they become major issues. Preferred candidate profile 8-10 years of experience in a similar role within the FMCG/beverage industry. Diploma or B.Tech/B.E. degree in relevant field (e.g., Chemical, Electrical). Strong understanding of tetra packaging technology and juice processing operations. Proficiency in carbonated water treatment processes and pet bottling systems. Interested candidates can reach out to us at 7838204667 Contact Person Somi Ghosh HR- Manager

Role & responsibilities Operate Tetra Pak machines, including A3, filling machines, and carbonation systems. Ensure proper cleaning and sanitizing of equipment to maintain HACCP standards. Perform preventive maintenance tasks to minimize downtime and optimize machine performance. Troubleshoot issues with machinery and resolve problems efficiently. Maintain accurate records of production runs, quality control checks, and maintenance activities. Record production data downtime, and machine performance in the logbook or system. Ensure packaging materials ( caps,straws, cartons) are available and correctly loaded. Collaborated with maintenance and quality teams to resolve issues quickly. Participate in root cause analysis and continuous improvement initiatives. Preferred candidate profile 5-10 years of experience in operating Tetra Pak machines or similar beverage processing equipment. Diploma/B.Tech/B.E. degree in relevant field (e.g., Chemical Engineering). Strong understanding of GMP guidelines and ISO standards for food safety protocols. Proficiency in preventative maintenance practices to reduce downtime and increase efficiency. Interested candidates can reach out to us at 7838204667 Contact Person Somi Ghosh HR- Manager

Optimize manufacturing processes & systems, focusing on improving efficiency, reducing costs & ensuring quality by applying lean methodologies, data analysis & process improvement techniques Facility layout design Design & develop fixtures & tooling Required Candidate profile Electronics/Mechanical/Industrial Engineer 12+ year experience in manufacturing Engineering in an electro-mechanical assembly environment Basic knowledge of electronics & injection moulding is a must

Role & responsibilities - • Planning, scheduling, coordinating and staffing of shift activities to meet the production targets and achieve the desired quality. • Shift In charge in particular will be responsible for managing all the above shift activities for the entire Hall/all machines. Preferred candidate profile

Role & responsibilities Operate Tetra Pak machines, including A3, filling machines, and carbonation systems. Ensure proper cleaning and sanitizing of equipment to maintain HACCP standards. Perform preventive maintenance tasks to minimize downtime and optimize machine performance. Troubleshoot issues with machinery and resolve problems efficiently. Maintain accurate records of production runs, quality control checks, and maintenance activities. Record production data downtime, and machine performance in the logbook or system. Ensure packaging materials ( caps,straws, cartons) are available and correctly loaded. Collaborated with maintenance and quality teams to resolve issues quickly. Participate in root cause analysis and continuous improvement initiatives. Preferred candidate profile 5-10 years of experience in operating Tetra Pak machines or similar beverage processing equipment. Diploma/B.Tech/B.E. degree in relevant field (e.g., Chemical Engineering). Strong understanding of GMP guidelines and ISO standards for food safety protocols. Proficiency in preventative maintenance practices to reduce downtime and increase efficiency. Interested candidates can reach out to us at 7838204667 Contact Person Somi Ghosh HR- Manager

Optimize manufacturing processes & systems, focusing on improving efficiency, reducing costs & ensuring quality by applying lean methodologies, data analysis & process improvement techniques Facility layout design Design & develop fixtures & tooling Required Candidate profile Electronics/Mechanical Engineer 3+ years' experience in industrial Engineering in medical device/ pharma/ FMCG Understanding of manufacturing principles & methodologies, QMS & regulatory compliances

Role & responsibilities Hands on working experience in a precision components manufacturing products machine Tools Shop, their associate equipment, preventive & predictive maintenance techniques , familiarity with common maintenance management software, ability to formulate, lead & motivate maintenance technicians, planning skills, budget management and resource allocation, very good understanding of IATF TS16949 requirements, implementing & maintaining QMS & its tools, if already an internal auditor of TS 16949 standard that is an added advantage, develop and implement maintenance plans/schedules for optimum machine performance and least downtimes, supervise and coordinate, troubleshoot machinery issues, direct repairs, conduct audits on accuracy of machines to address potential quality issues of components, Lead & mentor a team of quick response technicians, guide & evaluate their performance by motivation, maintain records of maintenance activities, repairs, costs increased and quality data, design & prepare reports to track & present performance data in compliance with IATF TS 16949 requirements, track expenses vis-a-vis Budget and identify cost reduction programs, promote a culture of safety first with the team & the shop and correlate Goals to link with the Divisions Goals & Metrics to align with overall corporate metrics. Preferred candidate profile Formulate Plan & Lead the Maintenance team. Keep Machines and Equipment Working with least down time. Plan Preventive Maintenance. Troubleshoot & Solve Problems. Document maintenance schedules, repairs, inspections, and equipment history and Safety Compliances. Manage Inventory of Spare Parts & Tools for emergency brake downs Support Process Improvements and Control Maintenance & running costs. TS 16949 Implementation and Audits.

Basic Section No. Of Position 1 Grade ST Level NA Organisational BUSINESS Metals BUSINESS_UNIT-1 Copper Manufacturing Dahej BUSINESS_UNIT-2 Copper Recycling Project BUSINESS_UNIT-3 Copper Recycling Project DEPARTMENT-1 Unit Projects Country India State Gujarat Worksite Pakhajan, Gujarat Industry Construction / Engineering / Cement / Metals Function Engg, Main & Utility Services Skills Skill Process Control Minimum Qualification Metallurgical & Materials Engg Graduate Dip in Material Mngmt CERTIFICATION No data available About The Role Team ManagementSupervise and lead the refractory team, including engineers, technicians, and support staff. Project ManagementManage refractory-related projects, including new installations, upgrades, and refurbishments. Maintenance and RepairsDevelop and implement maintenance schedules for refractory linings of furnace for different stages of smelting . Oversee repairs and replacements as needed. Process OptimizationMonitor and optimize refractory performance to improve efficiency and reduce downtime. improving furnace campaign life. Involvement in SOPs preparation & Implementation at shop floor Quality ControlEnsure that refractory materials and installations meet industry standards and quality requirements.Participating and leading improvement activities such as kaizen, Quality Circes etc. Planning and Budgetry controlsPrepare and manage annual budgets for refractory operations, including procurement of materials and tools. CAPEX budget planning for annual shutdown. Collating inputs for the annual R&M budget and MOC with regard to repair & maintenance expenses, operating supply of consumables etc. for refractories and anti-corrosion lining at the assigned areas. Analyzing data on refractory performance in assigned area and collating predictive maintenances well as annual shutdown requirement in coordination and relevant operating departments. Safety ComplianceEnforce safety protocols and ensure compliance with safety regulations and standards. achieving target safety index. Preparation and implementation of HIRA and JSA documents. Training and DevelopmentProvide training and development opportunities for staff to enhance skills and knowledge in refractory materials and techniques.

Preparing PFC/CP/FMEA/SOPs, Implementing Process Improvements, Maintaining KAIZEN records, Training Cell Leaders/Line QC Engineers/Operators, New project execution. Capacity enhancement. Change management. Continuous improvements. New products development. Layout planning & execution. Preparation of process control documents(PED, Control Plan, Work Instruction & product Kannada, English & Hindi 4 Lakhs 6 Engineer Quality Bommasandra 1 BE MechanicalEngineering 4 to 6 Years Experience Precision industryRole & responsibilities Preferred candidate profile Perks and benefits

Role & responsibilities Operation & Maintenance of ice cream packaging machinery like continuous freezers, cone, cup, party pack, extruder, candy packaging lines and end of line equipment like taping machine, check weigher, metal detector, x ray, Homogenizer, mix plant etc., Provide strategic directions to operate & maintain the machines to deliver the best quality products in required quantity within the scheduled time. Minimize production downtime by ensuring that the maintenance staff are properly scheduled, trained, equipped, and motivated. Manage the preventative maintenance program and monitor critical spare stock. Develop vendors for spares and consumables. Co-ordinate with other departments like Utility, Production, Quality, Stores, etc., as per requirement. Ensure that maintenance activity is complying with GMPs / ISO:22000 and all related food safety practices. Contribute to continuous improvement in productivity, equipment efficiency, safety, quality, and cost optimization programs. Updating related documents & SAP (PM Module) on time and reporting. Academic BE / Diploma in Mechanical Engineering. Key Competencies: Hands-on experience in food / Dairy / ice-cream packaging machinery operation & maintenance. Ability to handle a team of 100 technical people and over 15 production / packaging lines independently. A disciplined team player who is willing to take initiative, passionate to learn, implement & train others. Good communicator (written & oral) with computer skills (MS Office / SAP PM Module).

Asset & Machine management Network:- Travel to customer sites to, troubleshoot, get repairing, and maintain deployed equipment/assets Utilize equipment manuals, technical documents, internal, and solve machine related issues. Position will be responsible for upkeeping of all farm equipment assets available with minimum downtime. Coordinating invoicing of all available assets with internal and external stakeholders Maintaining min required stock of spares for ensuring asset operations at peak efficiency. Solving day to day operational issues if any and reach short term and long-term performance goals in line with the organization. Supervising team for trouble shooting and performing preventive maintenance of all assets by applying regular/routine checks Comply with all safety and health regulations. Creating, designing SOPs to create a reliable system that enables preventive and predictive maintenance. Documenting all maintenance activities, highlighting potential risk and suggest proactive upgrades Close coordination with OEM of assets and ensuring maximum uptime and revenue generations from available assets. maintaining proper and updated records Responsible for Assets sweating in order to reach optimal utilization of all assets during there life cycle