19 Debottlenecking Jobs

As an Assistant Manager/Manager Project, you will be required to possess a B.E/ B. Tech in Dairy Engineering. You should be proficient in English, Hindi, and Marathi languages and fall within the age bracket of 25 to 35 years. The ideal candidate should have a minimum of 6 to 12 years of experience, preferably in the Dairy Processing/Food Industry. Your key responsibilities will include having a deep understanding of various dairy products such as Liquid Milk, Butter, Ghee, Powder, Cheese, Paneer, Whey Processing production, preservation, and utilization. You must have prior experience in Green field/Brown field Project conceptualization, detail engineering, Planning, Budgeting, execution, commissioning, and Project Handover process. Proficiency in Equipment design, selection criteria, GMP concept, Process flow, HACCP, AutoCAD, MS Project, and ensuring technical and quality control of the Dairy processing industry is essential. Your role will involve working on Plant Equipment Saturation, debottlenecking, and equipment OEE. Additionally, you will be responsible for preparing FDS of the process, control matrix, process validation, and Process Mapping for the optimum utilization of equipment. Budget preparation, tender document preparation, project Gantt Chart, Execution schedules, project tracking, commissioning, and coordination with various vendors will be part of your daily tasks. You will play a vital role in Project KPI monitoring, tracking, and ensuring process validation through inter-department coordination. Project site coordination with subordinates, multiple vendors for Process equipment, utility, and Civil will also be under your purview. Your expertise will be crucial in ensuring the successful execution of projects and meeting process requirements effectively.,

Responsible for scale up technology from R&D to Kilo scale/ pilot scale/ commercial scale Coordination with R&D team for generating negative study data, concluding to optimize process parameters Observe R&D demo batches & preparation of demo batches report Identify & propose ideas to improve process efficiency, effective utilization for unit process & operations Preparation of BFD, PFD, P&ID, mass balance, energy balance sheets Monitor process optimization & validation batches at pilot/ commercial scale at different manufacturing sites Support the external job work activity to achieve desired yield and quality Coordination with cross functional teams to implement process through scale-up & capacity enhancement Preparation of optimization & validation campaign reports after completion of projects

l Interaction with R&D department for new product development l Equipment mapping for kilo lab and kilo lab to pilot plant. l Responsible for preparing BPCR,PCOCR l Responsible for lab demonstration in R&D l Study of new product in R&D and plan batch in pilot scale l Planning for raw materials for batch trial. l Enquiry floating of equipment and technical clearance of equipment. l Responsible for scale up activities of new projects as well as cost reduction of product and waste reduction. l Able to lead subordinate technology transfer process engineer team l Planning and resource management for continuously pilot plant operation. l Equipment selection, Process mapping, Time cycle calculation, Volume calculations for new product . l Responsible for material balance and energy balance of product. l Utility calculation,hydraulic calculation and cost estimation of new products l Identify and analyze bottlenecks,implement best practice and continuous improvement for process optimization. l Optimize resource utilization,reduce waste for process efficiency. l Capacity calculation capacity enhancement for any new or existing products. l Plant development, Plant validation batches report preparation. l Detailed workout for equipment modification along with detailed job list & PFD for scale up purpose

As a Manufacturing Excellence Manager in the API unit, your key responsibility will be to monitor and control manufacturing activities to ensure the achievement of best yield and quality. You will analyze production variability, set quality benchmarks, and work towards reducing variability to enhance overall performance. Your main accountabilities will include preparing and reviewing reports on manufacturing processes to drive yield improvement, optimizing equipment capacity for increased productivity, identifying cost-saving opportunities, analyzing unit operation reports to minimize lead time, investigating rejected batches to reduce rejection levels, and exploring new technologies for cost reduction and operational efficiency. To qualify for this role, you should hold a B. E. in Chemical Engineering and have at least 10 years of experience in API Manufacturing, including 2 years in manufacturing excellence. You should possess a strong understanding of API manufacturing operations, safety standards, and cGMP systems. Key competencies and skills required for this position include collaboration, innovation, accountability, empathy in leadership, agility in decision-making, strong domain knowledge, and effective people management. This permanent position is based in Bommasandra, and the shift hours will be as per the operational requirements.,

As an Assistant Manager/Manager Project in the Dairy Processing/Food Industry, you will be responsible for overseeing various aspects of project management related to the processing, production, and preservation of dairy products. You should hold a B.E/ B. Tech in Dairy Engineering and have a solid educational background in this field. The ideal candidate should have a solid foundation in Dairy Engineering and possess 6 to 12 years of relevant experience in Dairy Processing or the Food Industry. You should have a good understanding of Liquid Milk, Butter, Ghee, Powder, Cheese, Paneer, Whey Processing, and be well-versed in the production, preservation, and utilization of milk and milk products. Your responsibilities will include conceptualizing and executing Green field/ Brown field Projects, from planning and budgeting to final execution and handover. You should have expertise in equipment design, selection criteria, GMP concepts, Process flow, HACCP, AutoCAD, and MS Project. Additionally, you will be involved in tasks such as working on Plant Equipment Saturation, debottlenecking, and equipment OEE, preparing FDS of process, control matrix, and process validation. You will also be responsible for budget preparation, tender document preparation, project Gantt Chart creation, and project tracking. Furthermore, you will play a key role in project execution, commissioning, coordination with vendors, monitoring Project KPIs, and ensuring process validation through inter-departmental coordination. Your ability to manage project site coordination with subordinates and multiple vendors for process equipment, utility, and civil works will be crucial for the successful completion of projects.,

Lead process scale-up from lab trials to pilot plant runs & full-scale manufacturing Design & execute pilot plant trials Translate lab processes into PFDs , P&IDs, and process documents for scaleup Support HAZOP, safety studies & compliance Required Candidate profile 14+years exp in process eng., preferably in specialty chemicals manufacturing Exp with batch & semi-batch processes including automation Understanding of regulatory & EHS compliance in chemical plants

Role & responsibilities Prepare and implement MPRs / SOPs for shop floor operations. Process optimization and capacity debottlenecking using mass/energy balances. Lead continuous improvement in yield, safety, quality, and waste reduction. Commission new products / projects: prepare BFD/PFD/P&ID/MPR/SOPs and DCS updates. Act as a process expert and trainer for production staff. Analyze utility and raw material variances; prepare management reports. Coordinate with Engineering for preventive maintenance. Investigate incidents and support operations troubleshooting. Perform additional duties assigned by the HOD. Preferred candidate profile Bachelor's / Masters in Chemical Engineering. In-depth understanding of chemical/non-chemical hazards, BEP, and basic engineering. Strong HSE & Quality systems knowledge. Skilled in DCS, automation, multistage synthesis, and large-scale chemical production. Proficient in hazard analysis and stakeholder engagement.

Role & responsibilities Develop PFDs, P&IDs, mass & energy balances. Optimize process parameters and reduce cycle time. Select and size process equipment (Reactors, Heat Exchangers, Filters, etc.) Support commissioning, risk assessments, and DCS changes. Prepare SOPs/MPRs and support troubleshooting. Drive process improvements while ensuring HSE & quality compliance. Perform additional duties assigned by the HOD. Preferred candidate profile Bachelor's / Masters in Chemical Engineering. In-depth understanding of chemical/non-chemical hazards, BEP, and basic engineering. Strong HSE & Quality systems knowledge. Skilled in DCS, automation, multistage synthesis, and large-scale chemical production. Proficient in hazard analysis and stakeholder engagement.

Lead process scale-up from lab trials to pilot plant runs & full-scale manufacturing Design & execute pilot plant trials Translate lab processes into PFDs , P&IDs, and process documents for scaleup Support HAZOP, safety studies & compliance Required Candidate profile 12 years exp in process eng., preferably in specialty chemicals manufacturing Exp with batch & semi-batch processes including automation Understanding of regulatory & EHS compliance in chemical plants

Lead process scale-up from lab trials to pilot plant runs & full-scale manufacturing Design & execute pilot plant trials Translate lab processes into PFDs , P&IDs, and process documents for scaleup Support HAZOP, safety studies & compliance Required Candidate profile 12 years exp in process eng., preferably in specialty chemicals manufacturing Exp with batch & semi-batch processes including automation Understanding of regulatory & EHS compliance in chemical plants

1 Process design engineering (Basic, detailing & Improvement) 2 Preparation of Material balance, PFDs, heat balance and capacity calculations for product. 3 Preparation of technical data sheets of reactors, heat exchangers, pumps, vessels, columns etc. as per product specific requirements and different standards. 4 Preparation & review of P&IDs as per standards. Generate documents for design projects including Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs). 5 Responsible for carrying out HAZOP as per PID and execution is done as per finalized document. 6 Preparation of material balance of new products, Heat balance for various products for getting norms. 7Estimating batch size by considering product parameter and equipment size. 8 Time cycle reduction and product setup. 9 Implementation of cost-effective improvement projects in terms of Raw material, yield, time cycle, debottlenecking of equipment occupancy and reduction over head & fixed cost. 10 Involving in improving of safety systems viz; fire hydrants system, blanketing devices, relief devices, N2 system in clean room, heat detector system

Roles and Responsibilities Hands-on experience in scale-up, troubleshooting, and debottlenecking of the process and equipment to enhance productivity. Experience in preparing Tech-pack documents for technology transfer from Lab scale -commercialization. Proficient in engineering calculations, equipment mapping, such as material balances, power consumption, and utility requirements. Knowledge in safety studies, including HIRA, HAZOP, and other Process Hazard Analysis

Company Name: Oneiro Lifecare Pvt Ltd Designation: Asst Manager/ Dy Manager Job Location: Ekalbara, Vadodara Role & responsibilities Lead and manage process development, scale-up, and technology transfer activities. Provide the Documents, P&ID, PDF, PDS, and Material & Energy Balance, costing sheet to New Products as well as Existing Products Optimize process parameters to improve yield, quality, and productivity. Troubleshoot process-related issues and ensure smooth production operations. Work closely with R&D, QA, QC, EHS, and production teams. Conduct risk assessments, HAZOP studies, and implement process safety measures. Support new product introductions and validation activities. Ensure compliance with cGMP, regulatory guidelines, and internal SOPs. Develop and maintain process documentation such as PFDs, P&IDs, batch records, etc. Identify and implement cost-saving initiatives and energy optimization. Train and mentor junior process engineers. Preferred candidate profile 10+ years of experience in Process Engineering in the Pharma / API industry . Strong knowledge of chemical unit operations and equipment (reactors, centrifuges, dryers, etc.). Hands-on experience in tech transfer , scale-up , and cGMP processes. Excellent analytical, problem-solving, and communication skills. Proficient in MS Office, AutoCAD, or other process simulation tools is an advantage. Should be familiar with safety and environmental regulations.

Hiring: Process Engineers (2 - 8 Years Experience) Location: Thane (W), Mumbai, Maharashtra Company: Ingenero Technologies (India) Pvt. Ltd. Website: www.ingenero.com About Ingenero: Ingenero Inc, USA is a high-end consulting and engineering company and a recognized world leader in technical solution design and profitability improvement based on the latest tool technology available in the current market. We are headquartered in Houston, Texas and all our deliveries are managed from our HQ and technology center in Mumbai, India. INGENERO has a strong execution team with over 8000 man-years of experience; 500+ engineers (~450 Process Engineers) trained at leading engineering and manufacturing companies. INGENERO leverages state-of-the-art software tools (proficiency of more than 100 modeling tools) and techniques with the best available engineering and scientific graduates from top universities/companies across the globe. Role: Process Engineer Responsibilities: - Performing process and operations data analysis for identifying patterns and gaps in the performance of critical equipment - Conducting root cause analysis, identifying bottlenecks, provide debottlenecking solutions on operating facilities and improve the process performance and operational reliability - Process Simulation Model development through utilization of software like Aspen Plus, HYSYS, HTRI and COILSIM - Statistical and First Principle Model validation and analysis for performance and process insights. - Communicating with the clients to understand their requirements regarding the project - Collaborate with multi-disciplinary team of Data Analysts and UI developers to achieve project deliverables - Maintain process and project related documentation. Requirements: Experience: 2-8 years Experience of working in plant operations/technical services for Power Plant, Ethylene, VCM, Chlor-Alkali, Refinery, Petrochemicals and Polymers. - Experience of Root Cause Analysis and operational troubleshooting for critical equipment like furnaces, compressors, reactors and columns - Proficient in working on Excel (Charts, Functions, Pivot Table and Macros) - Knowledge and experience of working in simulation software like Aspen Plus, HYSYS, CoilSim and HTRI - Analytical abilities for comprehending operations data for highlighting outliers and deviations. Interested? We'd love to hear from you! Please share the following details with your application: Total Experience Current CTC Expected CTC Notice Period Current Location Plants/Processes Handled Simulation Software Known Academic Scores (10th, 12th, B.Tech, M.Tech) Contact: Shweta Shetty Borse Human Resources Ingenero Technologies shweta@ingenero.com +91 22 6176 4667 Corporate Office: Unit No. 2, 8th Floor, A Wing, iThink Techno Campus, Pokhran Road No. 2, Thane (W), Mumbai, Maharashtra 400607

Title: Lean Expert Location: Bangalore About Client : Our client is One of the Leading and Reputed Company in Plastic Packaging Manufacturing Skill Set (If Any) : Industrial Engineering, Process Management, Lean Manufacturing, Data Analytics, Excel, Power Bi Role & responsibilities Drive Lean transformation projects across manufacturing units. Implement continuous improvement initiatives to reduce waste and enhance operational efficiency. Apply industrial engineering principles to improve productivity and reduce costs. Evaluate layouts and workflows to ensure efficient material handling and labor utilization. Recommend and implement changes to optimize production processes and resource utilization. Provide Lean methodology training to teams at all levels. Foster a culture of continuous improvement and employee engagement. Analyze production data to identify trends, bottlenecks, and improvement opportunities. Develop reports and dashboards using Advanced Excel and Power BI. Required Skills and Qualifications: Strong expertise in Lean Manufacturing and Industrial Engineering. Hands-on experience in data analytics and using insights to drive decision-making. Experience in Advanced Excel and Power BI for data visualization and reporting. Excellent problem-solving skills and the ability to manage multiple projects simultaneously. Strong interpersonal and communication skills to collaborate with cross-functional teams.

Role & responsibilities Drive Lean transformation projects across manufacturing units. Implement continuous improvement initiatives to reduce waste and enhance operational efficiency. Apply industrial engineering principles to improve productivity and reduce costs. Evaluate layouts and workflows to ensure efficient material handling and labor utilization. Recommend and implement changes to optimize production processes and resource utilization. Provide Lean methodology training to teams at all levels. Foster a culture of continuous improvement and employee engagement. Analyze production data to identify trends, bottlenecks, and improvement opportunities. Develop reports and dashboards using Advanced Excel and Power BI. Required Skills and Qualifications: Strong expertise in Lean Manufacturing and Industrial Engineering. Hands-on experience in data analytics and using insights to drive decision-making. Experience in Advanced Excel and Power BI for data visualization and reporting. Excellent problem-solving skills and the ability to manage multiple projects simultaneously. Strong interpersonal and communication skills to collaborate with cross-functional teams.

A drone pilot controls a drone, causing it to take off, stay on course, perform any required actions, and land safely. It is the responsibility of drone pilots to conduct safety tests, oversee vehicle performance, and assess drone systems Required Candidate profile Location : - Chandigarh,Hyderabad/Secunderabad,Patna,Ahmedabad,Jammu,Bhopal,Pune,Kolkata,Delhi / NCR,Bihar, Jammu & Kashmir, Madhya Pradesh

Roles and Responsibilities Develop process designs, including P&IDs, flowsheets, and equipment sizing. Conduct process simulations using Aspen Hysys, Aspen Plus, or other relevant software tools. Collaborate with cross-functional teams to optimize processes for energy efficiency and cost reduction. Perform debottlenecking studies to improve plant capacity utilization and reduce bottlenecks. Participate in scale-up activities from lab to commercial production. Preparation of Process flow (PFD) & P&ID Monitoring the Process validation batches as per cGMP Experience on Solvent recovery and re use Experience on Process time cycle reduction Equipment mapping and suitability as per the process Material and energy balance calculation Desired Candidate Profile B.Tech/B.E. degree in Chemical Engineering (or equivalent). 1-5 years of experience in chemical processing engineering with expertise in technology transfer, process validation, and scale up. Strong understanding of chemical engineering principles and practices; knowledge of thermodynamics, kinetics, mass transport phenomena etc.

Erection Commissioning Engineer required for a manufacturing plant Qualification- Any mechanical Exp- min 5 yrs salary- upto 70k Location- Kachchch, gujurat Skills- should have experience in plant setup Wtsapp me resume at 8295842337- Mr. Bansal