Assistant Manager - Coating QC Lab Ratnamani Metals & Tubes

7.0 - 10.0 years

7 - 8 Lacs

kachchh

Work from Office

Role & responsibilities Conduct inspection of bare and blasted pipes for surface roughness, salt contamination, cleanliness, dust level, and conductivity. Monitor in-process and post-coating application parameters substrate temperature, ambient conditions, line speed, quenching time, DFT (Dry Film Thickness), cutback, and overall visual inspection. Perform and monitor online and offline testing, including holiday test, bond strength test, impact test, etc. Prepare detailed inspection and testing records. Interface with foreign clients/delegates, third-party inspection agencies, and external auditors during plant visits and inspections. Participate in pre-production meetings and customer audits. Coordinate with departments such as QA, Production, Maintenance, and Workshop to ensure smooth operations and timely resolution of quality issues. Review incoming raw material test certificates (e.g., PE, PP, PU, adhesives, epoxy, paint, grit) in line with QAP and relevant codes (ASTM, ISO, DIN, CSA, etc.). Perform raw material testing as per specification melt flow rate, specific gravity, vicat softening point, OIT, gel time, DSC, density, moisture analysis, paint viscosity, vial test, sieve analysis. Conduct post-coating tests flexibility, cathodic disbondment, indentation hardness, impact, tensile, elongation, tabor abrasion, pull-off adhesion, cross-cut adhesion, hardness. Test water used in manufacturing for pH, TDS, turbidity, conductivity, chloride, sulphate, and alkalinity. Test chemicals like phosphoric acid and chromate. Prepare and maintain inspection records, PQRs, test reports, and calibration logs. Supervise in-house and third-party calibration of lab instruments and maintain traceability records. Support internal and NABL audits with complete documentation and procedural compliance. Monitor material consumption and maintain inventory records. Guide lab technicians and QC personnel in daily tasks. Ensure that lab operations align with production targets and client specifications.

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