3 Ccr Operations Jobs

Locations : - Ahmedabad, Bharuch, Surat, Pune Department/Unit: CCR Operations Reporting To: Head of CCR Operations Direct Reports: Melt Furnace Operator, Casting Machine Operator, Rod Coiler Job Purpose/Summary: To supervise and coordinate all operational activities during a designated shift in the Continuous Cast Rod (CCR) unit, ensuring safe, efficient production of high-quality copper rods/wire rods according to established targets and quality specifications. This role involves direct oversight of operators and immediate response to operational issues. Key Responsibilities & Duties: Shift Supervision: Lead and supervise a team of operators and technicians during the shift to achieve production targets for the CCR unit. Operational Monitoring: Continuously monitor melting, casting, and coiling processes, process parameters, and equipment performance. Troubleshooting: Identify and resolve operational issues, deviations, or equipment malfunctions promptly to minimize downtime. Safety & Compliance: Ensure all shift activities strictly adhere to safety protocols, environmental regulations, and standard operating procedures (SOPs), especially for molten metal and hot surfaces. Conduct regular safety checks and toolbox talks. Resource Management: Coordinate charging of copper cathodes, managing furnace operations, and ensuring smooth flow to casting. Manage shift resources effectively. Quality Control: Ensure product quality parameters (e.g., rod diameter, surface finish) are met and coordinate with the QC lab for sample analysis. Reporting: Prepare accurate shift production reports, log operational data, and communicate critical information to the Head of CCR Operations and relieving shift. Team Leadership: Provide guidance, training, and performance feedback to shift personnel. Foster teamwork and a proactive approach. Coordination: Liaise with the Maintenance team for equipment repairs and preventive maintenance activities planned during the shift. Key Performance Indicators (KPIs): Shift Copper Rod Production Volume (Tons) Rod Quality (Dimensional Tolerance, Surface Defects, Conductivity) Scrap Rate (Shift-wise) CCR Unit Downtime (Shift-wise) Adherence to Casting Parameters Shift Safety Incidents Required Qualifications: Diploma or Bachelor's degree in Metallurgical, Mechanical, or Electrical Engineering. Required Experience: 5-8 years of experience in continuous casting operations, with at least 2-3 years in a supervisory or senior operator role. Experience with specific CCR machine types is highly desirable. Required Skills: Strong understanding of continuous casting principles and metallurgy of copper. Ability to read and interpret P&IDs, flowsheets, and operational manuals. Basic troubleshooting skills for process and equ Good leadership and communication Safety-conscious and adherence to operational discipline (especially molten metal safety). Proficiency in using DCS/SCADA systems for process monitoring.

Locations : - Ahmedabad, Bharuch, Surat, Pune Department/Unit: CCR Operations Reporting To: Head of Operations & Maintenance (O&M) Direct Reports: CCR Shift In-charges, CCR Process Engineer (if separate from central process engineering) Job Purpose/Summary: To lead and manage all operational aspects of the Continuous Cast Rod (CCR) unit, ensuring the safe, efficient, and compliant production of high-quality copper rods/wire rods. This role is responsible for optimizing the casting process, achieving production targets, and maintaining product specifications. Key Responsibilities & Duties : Operational Management: Oversee daily CCR operations, including melting, holding, continuous casting, cooling, and coiling, to meet production schedules and precise dimensional/quality specifications. Process Optimization: Continuously monitor and analyze casting parameters (e.g., melt temperature, casting speed, cooling rates) to optimize efficiency, minimize scrap, and improve rod quality. Production Planning: Work with O&M Head to develop and implement daily, weekly, and monthly production plans for the CCR unit. Safety & Environment: Ensure strict adherence to all safety protocols (especially related to molten metal and high temperatures), environmental regulations, and waste management procedures within the CCR. Quality Control: Collaborate with the Quality Control department to ensure copper rods meet stringent quality specifications (e.g., diameter, surface finish, conductivity) and resolve any quality deviations. Resource Management: Optimize consumption of energy, cooling water, and casting consumables (dies, graphite). Manage manpower and equipment effectively within the CCR. Troubleshooting: Lead the identification and resolution of complex operational issues, machine malfunctions, and process upsets (e.g., rod breaks, surface defects). Team Leadership: Lead, mentor, and develop CCR Shift In-charges and other operational staff. Foster a culture of continuous improvement and operational discipline. Maintenance Coordination: Liaise closely with the Maintenance team for planning and execution of CCR equipment maintenance, die changes, and overhauls. Reporting: Prepare comprehensive operational reports, analyze performance data, and present findings and recommendations to the O&M Head. Key Performance Indicators (KPIs): Copper Rod Production Volume (Tons/Month) Rod Quality (Dimensional Tolerance, Surface Defects, Conductivity) Scrap Rate (%) CCR Unit Downtime (Planned vs. Unplanned) Energy Consumption per Ton of Rod Safety Incidents in CCR Adherence to Casting Parameters Required Qualifications: Bachelor's degree in Metallurgical, Mechanical, or Materials Engineering. Required Experience: 15+ years of experience in continuous casting operations, preferably in non-ferrous metals, with at least 5-7 years in a leadership/managerial role within a CCR plant. Extensive knowledge of various CCR technologies (e.g., Properzi, Upcast, vertical/horizontal casting). Required Skills: In-depth knowledge of continuous casting principles, metallurgy of copper , and rod rolling. Strong leadership, analytical, and problem-solving Excellent decision-making abilities, especially under pressure. Proficiency in process optimization Solid understanding of industrial safety regulations (especially molten metal handling). Effective communication and interpersonal skills.

Department/Unit: CCR Operations Reporting To: CCR Shift In-charge Direct Reports: None Job Purpose/Summary: To operate and monitor the melting and holding furnaces in the CCR unit, ensuring a continuous supply of molten copper at the correct temperature and quality for the casting machine, while adhering to safety protocols. Key Responsibilities & Duties: Furnace Operation: Operate controls for charging copper cathodes, melting, refining (if applicable), and holding furnaces (e.g., burners, temperature controls, atmosphere controls). Molten Metal Transfer: Manage the transfer of molten copper from the melting furnace to the holding furnace and then to the casting machine, ensuring continuous and controlled flow. Temperature Control: Maintain precise molten copper temperatures as required by the casting process. Monitoring: Continuously monitor furnace parameters, melt levels, and fuel/energy consumption. Troubleshooting: Identify and respond to minor operational issues (e.g., burner issues, temperature fluctuations). Report major issues to the Shift In-charge. Safety: Adhere strictly to all safety procedures related to working with molten metal, high temperatures, and combustion systems. Use appropriate PPE. Housekeeping: Maintain a clean and organized work area around the furnaces. Data Recording: Accurately record operational data, fuel consumption, and readings in logbooks or digital systems. Key Performance Indicators (KPIs): Molten Copper Availability Temperature Consistency Fuel/Energy Consumption per Ton Melted Safety Incidents (Furnace Area) Adherence to Melt Parameters Required Qualifications: ITI in Process Operation, Fitter, or Mechanical, or equivalent vocational training. Required Experience: 3-6 years of experience in furnace operations in a heavy manufacturing or metallurgical plant. Required Skills: Basic understanding of melting processes and temperature control. Ability to operate control panels and HMI displays. High safety awareness , especially with molten metal. Good observational and reporting skills.