Blade Shop In-process Quality Engineer

Key Responsibilities

In-Process Quality Control:

• Conduct in-process inspection of turbine blades at roughing, semi-finishing, and finishing stages.
• Verify dimensional accuracy, profile conformity, and surface finish as per drawing and process specifications.
• Identify non-conformities and ensure timely corrective and preventive actions.
• Support line inspection and approval activities to avoid downstream rework or rejections.
  

CMM Programming & Measurement

• Develop, validate, and optimize CMM programs (MITUTOYO) based on CAD models and inspection drawings.
• Perform part setup, probing, and measurement routines for both airfoil and root form profiles.
• Analyze CMM reports and interpret deviations, trends, and tolerance stack-ups.
• Interface with design and manufacturing engineering to resolve dimensional discrepancies.
  

Data Analysis & Reporting

• Review and interpret inspection reports, SPC charts, and process capability data (Cp, Cpk).
• Prepare in-process quality dashboards and daily quality summaries for management review.
• Recommend process improvements based on recurring deviations or measurement trends.
  

Documentation & Standards

• Maintain calibration records of gauges, fixtures, and measurement instruments.
• Ensure inspection checklists, control plans, and standard work instructions are up-to-date.
• Adhere to ISO 9001 quality system documentation and internal audit requirements.
  

Cross-Functional Coordination

• Work closely with CNC programmers, operators, and manufacturing engineers to establish robust process control.
• Participate in root cause analysis (RCA) problem-solving for quality issues.
• Support FAI (First Article Inspection), and customer inspection activities.
  

Continuous Improvement

• Contribute to quality improvement initiatives, reduction of rejections, and yield enhancement.
• Support automation and digital inspection initiatives, including offline CMM programming and 3D scanning.
• Promote a culture of first-time-right manufacturing and continuous learning within the team.
  

Qualifications & Requirements

• Diploma / B.E. in Mechanical or Production Engineering.
• Minimum 36 years of experience in precision machining quality (preferably turbine blades, aerospace, or power components).
• Hands-on experience in CMM programming and GD&T interpretation.
• Strong knowledge of metrology, inspection techniques, and surface measurement tools (profilometers, micrometers, height gauges).
• Working knowledge of MS-Office, SAP QM, and SPC tools.
• Good communication skills in English, Hindi, and Gujarati.