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4.0 - 12.0 years
0 Lacs
lucknow, uttar pradesh
On-site
The Manager / Assistant Manager, Primary Metal - Titanium, plays a crucial role within the ATL, Primary Metals function, focusing on the production of Titanium for aerospace casting applications. Your responsibilities include overseeing the production process, managing a team, and ensuring the efficient production of high-quality titanium components. It is your duty to implement best practices, optimize processes, and maintain strict quality standards to meet client requirements. You will be responsible for overseeing the day-to-day production activities related to the manufacturing of Titanium, ensuring adherence to production schedules and targets. It is essential to implement quality control measures to ensure that titanium products meet required specifications and standards, including dimensional accuracy and material properties. Managing inventory levels of raw materials, intermediates, and finished products to support production requirements and minimize stockouts or excess inventory is also part of your role. Coordinating maintenance activities for production equipment to minimize downtime and ensure reliable operation is crucial. Liaising with suppliers to ensure timely delivery of raw materials and resolving any supply chain issues that may impact production are also key responsibilities. Monitoring production performance metrics such as yield, scrap rate, and cycle time to track performance trends and identify areas for improvement is essential as well. You will handle the operation of various machines efficiently as per SOP and defined parameters. Managing and optimizing the melting process using high-temperature and ensuring an inert or vacuum atmosphere during melting to prevent contamination are also part of your duties. Collaborating with materials sourcing teams to procure high-quality raw materials necessary for titanium manufacturing and adjusting alloy compositions to meet specific performance requirements are crucial aspects of the role. Overseeing casting operations, monitoring casting processes, managing operation procedures, and ensuring compliance with quality and performance standards for titanium components manufacturing processes are all within your scope of work. Implementing and managing comprehensive quality control measures throughout the manufacturing process, recording results, parameters, and specifications of each operation, and participating in Root Cause Analysis (RCA) for critical NCRs are important responsibilities. Ensuring a safe work environment within the working area, continuous improvement (Kaizen), and 5S in respective areas are also key aspects of the role. Education and Certifications: - Bachelor's degree in Materials Science, Metallurgical Engineering, Mechanical Engineering or related field (for Assistant Manager position). - Master's degree preferred for Manager position. Experience: - 4-12 years of proven experience of handling production of Superalloy Ingots for any foundry or casting manufacturing industry. Technical / Functional Expertise & Other Competencies: - In-depth knowledge of metallurgy and materials science. - Understanding of the vacuum arc melting process for both sponge and scrap routes. - Knowledge and experience in overseeing ingot casting processes, including exploring and implementing various casting methods like directional solidification or continuous casting. - Expertise in managing and optimizing HIP, Heat treatment processes, including annealing, solution treatment, and ageing. - Proficiency in implementing non-destructive testing methods to ensure ingot integrity. - Strong organizational skills to maintain accurate records of processes, testing results, and quality control measures as per the requirements of AS9100 standards along with a basic understanding of ISO 9001/14001/45001.,
Posted 1 month ago
3.0 - 7.0 years
0 Lacs
maharashtra
On-site
As a Metallurgical Engineer, you will be responsible for developing and formulating metallic raw materials for dies and precision tools. You will analyze and recommend alloy compositions to ensure mechanical strength, wear resistance, and corrosion performance standards are met. Collaborating with R&D and production teams, you will work on new die/tool material innovations. Conducting metallurgical failure analysis, you will suggest improvements in tool performance and durability. Additionally, you will evaluate and manage heat treatment processes, coating, and surface finishing techniques while ensuring quality compliance with ISO and industry standards for metallurgy. Working closely with vendors/suppliers, you will verify that material specs are met for procurement. To qualify for this role, you should hold a B.E./B.Tech/M.Tech in Metallurgical Engineering or Materials Science and have at least 3 years of experience in tool/die metallurgy or a related manufacturing environment. A strong knowledge of steel grades, tool steels, powder metallurgy, and heat treatment is essential. Hands-on experience with spectroscopy, microstructure analysis (SEM/EDX), and hardness testing is required. Excellent analytical, problem-solving, and cross-functional communication skills will be beneficial in this position.,
Posted 1 month ago
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