293 5S System Jobs - Page 2

Were seeking a dynamic and experienced Plant Head to lead our multi-disciplinary manufacturing setup. This is a key leadership role reporting directly to the Board, overseeing the functional heads (AGMs) and ensuring alignment with performance, cost, delivery, and growth objectives. Key Responsibilities: P&L Ownership of the plant – drive profitability, cost efficiency, and throughput Lead and mentor cross-functional teams in Die Casting, Machining, Powder Coating, Dispatch, Quality, NPD, Maintenance, Stores, and Purchase Define, implement, and track KRA/KPIs across all departments Conduct structured monthly performance reviews, drive a strong MIS culture Champion operational excellence – reduce cycle times, improve OEE, eliminate bottlenecks Drive on-time delivery, customer satisfaction, and vendor discipline Collaborate with the CEO and AGMs on business strategy, new product development, and capacity planning Build and reinforce a culture of accountability, ownership, and performance Required Qualifications: 10–15+ years of plant management experience in a medium-sized manufacturing environment Proven exposure in Aluminum Die Casting, Machining, and Powder Coating Strong grip on production metrics, manpower optimization, and cost control Hands-on experience in driving KPI-linked performance systems Excellent leadership, communication, and cross-functional coordination skills Education: Bachelor’s Degree in Mechanical / Production Engineering (preferred) What We Offer: Autonomy and authority to run the plant like an entrepreneur A performance-driven culture where merit and outcomes matter Direct visibility with promoters and decision-makers

Role & responsibilities Preferred candidate profile 1 Capable to operate the Laser welding machine - Soutec Welding Machine 2 Operators already working on machines will be preferred 3 To adhere safety rules, create guide lines for ensuring accident free shift working 4 Knowledge of SAP, having well conversent with punching production orders, create work orders in SAP 5 Capable to make weld setups, product changes on laser welding machines 6 To resolve ongoing production related issues, carryout the AM sessions 7 Able to identify weld defects and do the machine settings for resolving quality concerns 8 Able to create control plans, inspection standards, write reaction plan and other documentation related IATF 16949:2016 9 Able to use measuring equipments for product inspection

Role & responsibilities 1. Production planning, execution Responsible to handle assembly line productions activities Daily Co-ordinate with other supporting shops & buying team for sequential planning production Production planning for resources & material Responsible to handle manpower management with assembly teams Ensure production resource availability, shift planning, adjustments to meet demands. Operators training & awareness for 5S, Production, Quality, Safety Check adequacy of manufacturing process disciplines, process sequences & time consumed to perform processes. Review day wise production output, check manpower utilization. Achieve set output to meet set KPI Interact with supply chain, Manufacturing, Maintenance, Quality teams for daily operational issues & its timely resolutions. Initiate Productivity Improvement project, Headcount reduction projects & Manpower Utilization 2. Safety, Quality Continuous focus on safety & keep safety at high level. Maintain high level of awareness to maintain safe environment. Ensure Copeland values are followed to observe safety culture. Quality of products by ensuring supplier receiving quality, in-process & final assembly product quality. Actions to meet quality performance indices with reduced quality cost & less efforts. Proactive Communication for quality related issues, customer line defects and ontime action for plant defects 3. Inventory Management & Cost Reduction Manage assembly line inventory with only required material in hand Control month end inventory by proper tracking Participate in Cost Reduction projects and initiate new projects 5. Others Responsible to maintain 5S Initiate & Lead Various Improvements Projects In Assembly Collaboration with AME for new project improvements on line Preferred candidate profile BE Mechanical Experience 2-4 Years from Manufacturing Industry. (HVAC Industry Will Be Added Advantage) Should have Primary Knowledge Of Manufacturing Processes

Implement AO Policy, track compliance, record daily MoM, schedule & ensure Gemba Walks, track observations & actions, analyze breakdowns, review KPIs & OEE losses, execute PM plans, update SOP, track AO metrics, and finalize monthly AO scorecard Perks and benefits Transport facilities

Generating warehouse business sales from manufacturing industry - preferably from automobile industry.

Role & responsibilities To ensure OTD Machine shop CNC Cutting & Bending Machine To continuously Improve CNC cutting yield with effective nesting program To reduce Machine Hour cost CNC cutting machine To ensure Machine wise autonomous maintenance To improve Machine up time (CNC Cutting & Bending) To ensure on time production order closing To ensure Shop floor 5S To drive Daily Work Management in the production floor To reduce Nesting program time and developing nesting standardization To ensure Operator morale & Training To establish closed loop system from MRP to Nesting to Order Release to Cutting to stock updating To define and deploy suitable system for identification and traceability of Cut parts Preferred candidate profile Sigma Nest / Metallic Nesting Delem CNC Bending machine Drawing study / Man & machine management Good in Presentation and communication TPM, TQM & 5S Knowledge SAP or Equivalent MRP Knowledge

Roles and Responsibilities Manage payroll processing, statutory compliance, grievance management, labour laws, ESI Act, Factory Act, PF Act, Bonus Act. Oversee canteen management and safety officer activities to ensure a healthy work environment. Implement ISO standards and administer administrative tasks related to leave management (5S system) onboarding process (exit formalities). Ensure timely completion of all HR-related tasks efficiently.

HR Policy formulation, creating awareness & implementation Skill test & Review & evaluations Training on current skill & improvement plan Arraigning training & skill matrix IATF Audit & document 5S Plan Celebrations Certification body NCs/OFI Admin

Operations / Lean / TPM/ WCM,Lean Certified / Six Sigma Black Belt, roll out/execution lean systems & tools like VSM, 5S, Kaizen, SMED ,FMEA, POKA YOKE, TIMWOODS ,RCA, Six sigma project, cost control, cost reduction, inventory control, MINITAB, TPM

Role & responsibilities Ensure smooth plant operations to comply with statutory and EHS requirements Provide engineering work requests for closing permits for job completion Coordinate with effluent analysis to run the plant Monitor and maintain operational parameters, log sheets and RM charged as per budgeted norms Execute initiatives to control fixed cost and ensure process safety Monitor source treatment and sampling by taking the rounds of production plants in all business Achieve improvements in line with Swayam 5S initiatives Execute actions identified for improvements in ETP Coordinate with engineering team for maintenance job in ETP to reduce downtime Maintain and update ISO and EHS documents Adhere to department policies and SOPs (as applicable) Perform the role of people manager Preferred candidate profile Candidate must have min 2 years of experience of working with chemical manufacturing industry. Interested candidates can direct share updated CV to diksheeta_patel@atul.co.in

Job Description Kaizen Institute South Asia Job title: Support Consultant Location: Initially Pune, based on business needs ready to travel anywhere within India, Africa, UAE, and in other licensed territories for client deliveries. Willing to relocate to Africa and staying there for more than 1-2 years for client deliveries. Terms: Full time Compensation: As per industry standards Requirements: Willing to learn new knowledge, new skills as per organization requirements About us: Kaizen Institute South Asia is a Business Unit of Kaizen Institute, Ltd representing Kaizen Institute in India, Sri Lanka, Myanmar, Vietnam, Cambodia, Indonesia, and Bangladesh Kaizen Institute is a global organization which provides management consulting and training services to companies represented in Europe, the Americas, Asia-Pacific, the Middle East, and Africa. Kaizen Institute has pioneered, innovated, and led the Operational Excellence consultancy domain for more than 3 decades. Kaizen Institute supports companies of all sizes and sectors including private and public services. We are dedicated to helping organizations realize their Continuous Improvement Strategies. We operate in 50+ countries, with the best coverage and deepest expertise in KAIZEN and Lean Management. We deliver sustainable results by partnering with clients to transfer knowledge, wisdom, and skills to ensure long-term success. Our goal is to help clients: • Achieve competitive and operational superiority in their chosen markets • Respond to strategic challenges by using people as the primary change resource • Become expert and autonomous in the management of their improvement strategies • Create repeatability, capability, sustainability, and self-reliance Our focus is on the fields of KAIZEN enterprise development, organizational culture change, and people development. Kaizen Institute East and West Africa is a Business Unit of Kaizen Institute, Ltd representing Kaizen Institute in Kenya, Uganda, Tanzania, Rwanda, Ethiopia, DRC, Congo, Mauritius, Cameroon, Angola, Nigeria, Ghana, Liberia, Cte D'Ivoire and Sierra Leone. Kaizen Institute is a global organization which provides management consulting and training services to companies represented in Europe, the Americas, Asia-Pacific, the Middle East, and Africa. Kaizen Institute has pioneered, innovated, and led the Operational Excellence consultancy domain for more than 3 decades. Kaizen Institute supports companies of all sizes and sectors including private and public services. We are dedicated to helping organizations realize their Continuous Improvement Strategies. We operate in 50+ countries, with the best coverage and deepest expertise in KAIZEN and Lean Management. We deliver sustainable results by partnering with clients to transfer knowledge, wisdom, and skills to ensure long-term success. About the role: We are looking out for dynamic and experienced people in R&KD Team or Digital or Kaizen in Kaizen or Tenders (wherever there is a requirement) and Consulting role. Candidates having 2-4 years of experience in operational excellence will be an added advantage and preferred. Responsibilities: Prepare oneself to be a consultant and be ready to deliver Consulting assignments. • Implementing KAIZEN Tools & Strategies at Client organization to achieve Operational Excellence goals • Bringing in the promised change through process improvements and delivering agreed results as per the contract and helping clients to achieve competitive advantage in its industry. • Deliver Quality service to clients • Achieving 100% score on discipline in R&KD initiatives • Support and contribute to development of Circle Candidate requirements: • BTech in Industrial Production Engineering and/ or MTech in Industrial/Production Engineering/MBA in Operations/Logistics and Supply Chain Management • Power point Presentation skills • Strong Analytical skills • Excellent problem solving and public speaking skills. • Programming language: Python, SQL, RPA • Statistical tools: Minitab, Advance Excel, Power BI, Tableau

Knowledge about plastic injection molding Customer coordination MRM Preparation Plan vs Actual OEE Root cause Analysis Doc (IATF, VDA, VSA & ISO) Kaizen activity Knowledge about 4M Change DRM(Daily review meeting) Rejection control New Product

Role & responsibilities : Production Oversight Team & Manpower Management Quality Assurance Process Improvement: Machine & Tool Management Material & Inventory Coordination Preferred candidate profile Must be from Automotive background Strong knowledge of manufacturing processes (press shop, welding, assembly, painting, etc.) 5+ years of relevant experience in a similar role in the automotive manufacturing sector. Working knowledge of ERP systems and MS Office

Job Summary: Oversees the installation, modification, upgrade and maintenance of manufacturing equipment. Maintains current records on equipment manufacturers. technical notices, upgrades and safety issues. Studies equipment performance and reliability. Establishes programs and solutions for increasing up-time and for equipment problems that affect the manufacturing process. Provides technical support to the manufacturing equipment repair and process engineering organizations. SOW Lab Support Engineer Job Description & Key Responsibilities: • Set up test configurations in the lab as advised by the Engineering team. Deliver within the defined SLA. Coordinate with cross-functional teams if necessary to complete the assigned tasks. • Manage miscellaneous tasks inside the lab. Prepare and maintain work reports and service reports. Track the equipment maintenance and calibration schedules. Coordinate with vendors to establish new setups in the lab. Basic knowledge of the LAB area complies with ESD & EHS standards. Prepare monthly reports. Collaborate effectively with the team and be willing to learn new technologies and equipment operations. Proficiency in hardware and software installation. Experience in the installation and maintenance of memory testers such as Advantest, Flex Star, Teradyne. Diagnostic and calibration experience with memory testers and chambers. Familiarity with desktop support, AD maintenance, Win Server. Experience in a Linux environment CentOS & Ubuntu. Good understanding of IT infrastructure hierarchy, Proficient with MS Office. Experience with any ticketing system is mandatory, Python knowledge. Vendor coordination for warranty claims, repairs, and services. Jira ticketing experience (not mandatory) & Quality tools or certification with 5S,6S, AI awareness. Work with technicians to fix issues in limited time frame. Ensure the LAB area complies with ESD & EHS standards. Collaborate with different teams, Coordinate within the team to resolve any challenges. Be a team player, adapting and learning new technologies and equipment operations. Effective communication skills, both written and spoken. • Strong analytical skills for technical issue resolution. Educational Qualifications: Minimum qualification should be Diploma in (EC, EE, CS) with 4-5 years of experience or BE/B. Tech (EC, EE, CS) with 5-6 years of experience in a relevant field

Role & responsibilities Lead lean implementation projects across departments. Identify and eliminate non-value-added activities. Facilitate Kaizen, 5S, and continuous improvement workshops. Work closely with process owners to ensure sustainability of lean initiatives. Report process improvements and savings achieved. Key Skills: Sound knowledge of lean tools and techniques (5S, Kaizen, VSM, SMED, etc.) Strong communication, facilitation, and analytical skills. Hands-on in documentation and change management

Location: Jaisalmer * "Mandatory : Relevant experience in Wind Blade Manufacturing industry/ Plastic Moulding/ Chemical Engineer." Roles and Responsibilities Plan production activities to meet customer requirements, ensuring timely delivery of products. Coordinate with cross-functional teams for smooth execution of production processes. Conduct audits to identify areas for improvement and implement corrective actions. Develop and maintain documentation related to production planning, quality management, and shift planning. Ensure compliance with ISO standards by implementing EMS (Environmental Management System) principles. Desired Candidate Profile 2-5 years of experience in a similar role. Diploma or B.Tech/B.E. degree in Any Specialization; knowledge of SAP an added advantage. Strong understanding of Production Processes, Production Management, 5S System, Kaizen philosophy, Cost Optimization techniques. Key Skills & Competencies: Technical Skills: Production process management 5S, Kaizen, Six Sigma implementation SAP (Material Issuance & Reporting) GAP analysis & inventory control Management & Leadership: Manpower planning & team motivation Performance management & training Target setting & execution Compliance & Process Adherence: Knowledge of ISO & EMS standards Audit preparation & certification compliance Analytical & Problem-Solving: Process efficiency improvement Data-driven decision-making Cost optimization & quality enhancement

Exp: 2+yrs 1)Manufacturing engineer-Lapping process Skilled in achieving tight flatness Familiar with surface metrology tools 2)Manufacturing engineer-Laser process Skilled in CAD/CAM & CNC for Laser programming Familiar with laser inspection tools

2+yrs of exp in CNC CAD tools(solidWowith double sided or lapping machines rks, AutoCAD) Basic understanding of ISO 9001/IATF 16949 systems Skilled in data analysis(SPC,RCA) for improvement Strong in lapping, surface metrology and material removal

Plan and schedule dispatches based on production output and customer delivery schedules. Coordinate with the production, stores, and logistics teams for timely dispatch of goods. Prepare and verify dispatch-related documents . Required Candidate profile Good knowledge of dispatch operations and logistics. Familiarity with ERP software (SAP/Tally/Oracle, etc.) for generating dispatch documents. Basic knowledge of tax-related documents

Roles and Responsibilities 01. Monitoring Target vs Actual and controlling production related activities. 02. Train guide and improve subordinates to achieve defect free production target. 03. Knowledge of 5S Kaizen Poka Yoke OEE Line Balancing shop floor discipline and productivity improvement technique 04. Preference will be given to candidate having past exp with auto ancillary industry 05. Confident self-driven and disciplined 06. Manpower handling with good leadership 07. Knowledge & experience of working in assembly shop 08. Good hands on ERP/SAP system 09. Documentation Exposure of Customer audit - VSA, IATF 16949:2016 Desired Candidate Profile Qualification: BE Mech /Automobile/Production. Experience: Minimum 8+ Yrs. (Preferable in Automotive Industry) Leadership ability, dynamic & should require good communication and presentation skills Perks and Benefits CTC: As per company norms Canteen: Yes Transportation: No Location : Gurgaon

Key Responsibilities: Oversee all painting and surface preparation activities including blasting, priming, and final coating. Ensure adherence to prescribed paint specifications (liquid, powder, galvanizing touch-up, etc.). Manage workflow and manpower to meet daily production targets. Implement and maintain quality standards (ISO). Conduct regular inspection of paint thickness, adhesion, finish, and curing. Work with QC teams to address reworks and non-conformance issues. Lead and supervise a team of painters, helpers, and technicians. Conduct training sessions on surface preparation, painting techniques, and safety practices. Evaluate performance and foster a high-performance team culture. Ensure compliance with EHS (Environment, Health, and Safety) regulations. Promote safe work practices in handling chemicals, equipment, and PPE. Conduct risk assessments and implement mitigation measures in the paint shop. Optimize paint consumption and reduce wastage. Implement lean techniques (5S, Kaizen) to improve productivity and reduce cycle time. Drive automation or semi-automation initiatives in painting where feasible. Packing and bundling of the poles to make it ready for dispatch. Close co-ordination with PPC and Logistics team. It will be part of logistics team for order execution and black/white/painted pole coordination. Skills & Competencies: In-depth knowledge of industrial paints Familiarity painting robots/spray guns, and surface preparation methods. Understanding of safety and environmental compliance in paint operations. Strong organizational and problem-solving abilities. Qualifications & Experience: Education : Diploma/Degree in Mechanical Engineering, Industrial Coatings, or related field. Experience : 4 to 6 years in industrial painting or coating operations. Experience in a steel fabrication , pole manufacturing , or large infrastructure component painting is preferred. Preferred Certifications: NACE or SSPC certifications (Level 1 or 2 preferred).

Position: Production Supervisor (ETFE Solar Panel Manufacturing Plant Operations) Experience: 3 - 5 Years Job Location: Doddaballapura, Karnataka Employment Type: Full time Compensation: Best in the industry Education: BE / Diploma in Electrical and Electronics (Male) Industry Type: Manufacturing & Export (Solar Panels and PCBA Products) Functional Area: Production No. of openings : One Willing to relocate / stays closer to factory Email resumes to : pallavi@ruggedsolar.net Rugged Solar Products Pvt Ltd is looking for a dedicated Production Supervisor to oversee our manufacturing operations at its manufacturing unit at Doddaballapura, Bengaluru. The Production Supervisor will be responsible for coordinating and directing the daily activities of production personnel to ensure efficient and safe production of solar modules. This role requires strong leadership skills, technical knowledge of manufacturing processes, and a commitment to quality and safety standards. Job Description Production Supervisor position will be responsible for execution of various assignments/tasks in relation to production plan / work order given from time to time and for efficient functioning of the concerned section/department as per instruction of the reporting authority. As an experienced and hands-on Production ETFE Supervisor he should oversee and manage the day-to-day operations of our ETFE-based solar panel manufacturing line . The ideal candidate should possess deep knowledge of ETFE lamination, thermoforming, bonding techniques, and roll-to-roll processing , with a focus on quality, efficiency, and safety. Key Responsibilities: Supervise and coordinate all production activities related to ETFE solar panel manufacturing . Ensure the correct processing of ETFE films , including lamination, sealing, and bonding to photovoltaic (PV) cells or modules. Monitor and optimize thermoforming and roll-to-roll processes for high throughput and quality. Collaborate with R&D and engineering teams to implement new processes and continuous improvements . Train and lead the shop floor workforce in proper handling and processing of ETFE materials. Troubleshoot production issues related to material quality, temperature control, bonding, and delamination . Ensure compliance with ISO standards , safety protocols , and environmental guidelines . Maintain production logs, batch records, and quality control documentation . Coordinate with maintenance teams for preventive and corrective maintenance of specialized machinery such as: Lamination machines Vacuum thermoformers CNC cutters Cleanroom bonding stations Maintain inventory of raw ETFE film, adhesives, and other critical materials . Meet production targets while minimizing material waste and downtime. Key Requirements: Bachelors Degree / Diploma in Mechanical, Electrical, Polymer, or Chemical Engineering . Minimum 5 years of experience in solar panel manufacturing, with at least 2 years working specifically with ETFE . Strong knowledge of solar module encapsulation processes , including flexible solar panel fabrication . Familiarity with fluoropolymer handling , cleanroom protocols , and automated production lines . Ability to read technical drawings , process specs, and standard operating procedures (SOPs) . Excellent team leadership, problem-solving, and time management skills. Experience working with thin film, BIPV, or transparent PV modules is a plus. Strong communication skills in English and Kannada (preferred). Core Qualifications Proven experience as Production Supervisor preferably in Solar Industry Basic MS Office skills Organizational and leadership abilities Self-motivated with a results-driven approach Proven analytical, evaluative and problem-solving abilities, with a keen attention to detail Should be able to handle responsibilities and target timelines Ability to effectively prioritize and execute tasks in a high-pressure environment Benefits Group Family Health Insurance and Personal Accident Insurance Provident Fund Conveyance and Allowance Free Meal Disclaimer: Rugged Solar is an Equal Opportunity Employer and considers applicants for all positions without regard to race, color, religion or belief, sex, age, national origin, citizenship status, marital status, military/veteran status, genetic information, sexual orientation, gender identity, physical or mental disability or any other characteristic protected by applicable laws. Rugged Solar is committed to creating a dynamic work environment that values diversity and inclusion, respect and integrity, customer focus, and innovation. For more information, visit www.ruggedsolar.net. Follow us on Facebook, LinkedIn, and YouTube.

Company Details: Gideon Automotive Industries is an auto ancillary unit situated near Tambaram, Chennai. This unit has been established in the year 2013. Gideon Manufactures Electrical, Electro-Mechanical and electronic sensor products such as solenoid valves, switches, solenoid coil assemblies, and sensors. The majority of the products are proprietary in nature. Gideon follows the latest manufacturing practices, implements IATF 16949 QMS and managed by professionals. Gideon is supplying products to reputed Tier-1 customers and OEM in automobile and non-auto industries in India and Abroad. Gideon is growing at a CAGR of 35% since inception and positioned to grow much faster in the coming years. Gideon offers a satisfactory working environment and believes in treating employees as its important asset. Job Location: Tambaram, Chennai. JOB DESCRIPTION: The primary responsibility of assembly operator is handling the day-to-day production and assembly activities in the assembly line and manufacturing of products / sub-assemblies as per drawing, SOP, Work Instructions and Control Plan. Note: The operator must be able to read, understand the SOP and Work Instruction and properly follow the instructions given by the production head/line in charge. Following instructions and procedures for use of fixtures & assembly equipment. Ensuring requirements given in the drawing and quality plan are fulfilled. Reporting of Nonconformity parts to production head/line in charge. Identifying and segregating OK and NOT OK/Rejected component. BASIC REQUIREMENTS: Good clear communication skills. Ability to speak, read and write in Tamil is mandatory. Ability to read & write in English is preferred. Ability to act and work/operate independently as well as a team with minimal daily directions from Supervisor to accomplish the daily tasks. DESIRED CANDIDATE PROFILE: ITI any trade / NCVT / + 2 Vocational Course / Any Diploma in Engineering. Work Experience: Freshers (or) Young & Dynamic candidates with even 1+ years of experience is preferred. Able to read & understand Drawing / SOP / Work Instruction / Control Plan Knowledge and experience in handling machines, assembly equipment/tools, general equipment and basic measuring instruments.

Job Role Title Production Manager Business Segment Bentonite plant Educational Qualification: BE /BTech/ Diploma / M.Sc. (Mechanical/Electrical/Production/Chemicals/Chemistry) Technical Qualification: 8 to 15-year experience in production management Relevant field, Chemical / Agrochemical / Starch/ Engineering / Soda Ash / Silica / Any powder handling facility Key Accountabilities 1.Production planning and Plant operations 2.MIS reporting / API Audit / Quality management system 3.Cost control and Manpower optimization 4.Internal or external team co-ordination 5.Quality control and Process optimization 6.Hose keeping and 5-S managements 7.Team building and contract labour managements 8.New product developments 9.Plant safety / KAIZEN 10.Inventory managements for Raw material, Packing material and Finished Goods 11.Plant Equipment's and Material handling equipment's handling 12.SOP, CCP creation and implementation Type of Equipments :-Dryer, Belt conveyer, grinding system, Pulverizer, packing machine, Forklift, Loader, Weighing system, Screw conveyer, Elevators, Silos, Mixer, Dosing system, Reactors, Kiln, Roller grinder, Pneumatic system, laboratory Equipments, Filter press, ETP, HAG

We are hiring a proactive and detail-oriented Production Sr. Engineer to oversee daily shop floor operations, ensure safety, implement PPAP-compliant systems, and drive continuous improvement in manufacturing processes.