Role & responsibilities Tool Design & Development Design tools, dies, and fixtures for sheet metal components (progressive, compound, bending, deep draw tools, etc.). Select appropriate tooling concepts based on part complexity, production volume, and customer requirements. Develop 2D drawings and 3D models using CAD software (e.g., AutoCAD, SolidWorks, CATIA, NX). Optimize tool designs for manufacturability, efficiency, and cost. Tool Manufacturing & Vendor Coordination Create BOMs and coordinate with vendors for tool fabrication. Review tool progress, conduct design reviews, and assist vendors with technical clarifications. Approve tool trials (T0, T1) and ensure tools meet specifications. Trial, Validation & Troubleshooting Support tool trials and First Article Inspection (FAI) . Analyze tool performance and implement design changes to resolve issues like springback, wrinkling, cracking, etc. Cross-functional Collaboration Work closely with Product Design, Quality, Manufacturing, and Project Management teams. Provide support during the production ramp-up phase and handover to manufacturing. Cost and Timeline Management Estimate tooling cost and time for new components. Ensure timely delivery of tools as per project timelines. Preferred candidate profile Key Skills: Tool design for progressive, compound, and stage tools Expertise in sheet metal component design and manufacturing Hands-on experience in 2D & 3D CAD software (AutoCAD, SolidWorks, CATIA, UG NX, etc.) Knowledge of DFM/DFA (Design for Manufacturability/Assembly) GD&T (Geometric Dimensioning and Tolerancing) Die design blanking, piercing, forming, bending, and drawing operations Basic understanding of material properties (CRCA, SS, Al, etc.) Vendor coordination and tool trial follow-ups Simulation tools like AutoForm (optional but preferred) Tool cost estimation and BOM preparation
