Job
Description
We are seeking a highly motivated and detail-oriented Quality Assurance Engineer specializing in Process Control to join our team at DMW Universal Industries . The successful candidate will be responsible for ensuring the quality and consistency of our aluminium casting processes through effective process monitoring, control, and improvement. This role requires a strong understanding of aluminium casting principles, quality management systems, and statistical process control techniques Role & responsibilities Process Monitoring and Control: Develop, implement, and maintain process control plans for all stages of the aluminium casting process, including melting, pouring, solidification, and heat treatment. Monitor critical process parameters (e.g., temperature, pressure, flow rate, alloy composition) using appropriate measurement tools and techniques. Analyze process data to identify deviations from established specifications and implement corrective and preventive actions. Maintain accurate and up-to-date process control records Quality Management System (QMS): Ensure compliance with relevant quality standards (e.g., ISO 9001, AS9100) and customer requirements. Participate in internal and external audits. Develop and maintain quality documentation, including work instructions, procedures, and control plans. Assist in the development and implementation of QMS improvements Statistical Process Control (SPC): Apply SPC techniques to monitor and analyze process variability. Develop and interpret control charts (e.g., X-bar, R, p, c). Conduct capability studies to assess process performance. Use statistical analysis to identify root causes of process deviations Material Testing and Analysis: Oversee material testing, including chemical analysis, mechanical testing (e.g., tensile strength, hardness), and non-destructive testing (NDT). Analyze test results and provide recommendations for process adjustments. Maintain records of material test results Problem Solving and Continuous Improvement: Investigate quality issues and implement effective root cause analysis. Develop and implement corrective and preventive actions (CAPA). Participate in continuous improvement initiatives (e.g., Kaizen, Six Sigma). Work with production to reduce scrap and improve first pass yield Collaboration and Communication: Collaborate with production, engineering, and other departments to ensure quality objectives are met. Communicate quality-related information effectively to all stakeholders. Provide training and support to production personnel on quality procedures and process control techniques Preferred candidate profile Bachelor's degree in Metallurgical Engineering, Materials Science, Mechanical Engineering, or a related field Proven experience in quality assurance and process control in an aluminium casting foundry or similar manufacturing environment Strong understanding of aluminium casting processes and metallurgy Proficiency in using SPC tools and techniques Knowledge of quality management systems (ISO 9001, IATF). Experience with material testing and analysis Excellent problem-solving and analytical skills Strong communication and interpersonal skills Ability to work independently and as part of a team Experience with NDT methods Preferred Skills: Experience with lean manufacturing principles Benefits: Competitive salary and benefits package Opportunities for professional development and growth A dynamic and challenging work environment
