Pengg Usha Martin Wires

The incumbent will be responsible for leading and managing production and planning operations at a specialty steel wire manufacturing plant. This role ensures efficient workflow, quality compliance, cost control, and timely delivery by applying strong production leadership, planning expertise, and lean manufacturing principles. Key Responsibilities: Production Management Lead and oversee all manufacturing activities to achieve productivity, quality, and delivery targets. Ensure compliance with quality standards, safety regulations, and operational benchmarks. Drive process optimization using lean manufacturing and continuous improvement methodologies. Monitor daily production performance and resolve operational issues to avoid bottlenecks. Ensure timely dispatch of finished goods to meet customer requirements. Production Planning & Coordination Develop production schedules and plans aligned with business demands and inventory levels. Coordinate with sales, procurement, quality, maintenance, and logistics teams. Forecast production volumes and plan resources efficiently. Ensure optimal utilization of manpower, machines, and materials. Quality Control & Compliance Enforce quality checkpoints across manufacturing and inspection functions. Conduct regular audits of processes, equipment, and output quality. Ensure compliance with safety, environmental, and regulatory standards. Team Leadership & Development Manage and mentor the production and planning team with a focus on performance and accountability. Implement training programs to upgrade technical and shop-floor skills. Promote a culture of safety, teamwork, and continuous improvement. Inventory & Supply Chain Support Manage raw material inventory and prevent both overstocking and shortages. Work closely with procurement to ensure cost-effective and timely sourcing. Mitigate supply chain risks through proactive planning. Budget Control & Cost Optimization Prepare and manage the departmental budget. Identify and implement cost-saving initiatives in energy usage, material handling, and output yield. Monitor costs regularly and take corrective actions. Reporting & Strategic Input Prepare production and planning MIS reports for senior management. Analyze production trends and performance metrics. Contribute to strategic planning and operational improvement initiatives. Qualifications & Experience: Education Bachelors Degree in Mechanical Engineering Masters in Operations Management (preferred, not mandatory) Experience Minimum 15 years in production and planning At least 5 years in a leadership role Experience in specialty steel wire manufacturing or metal/auto industry preferred Mandatory experience in: Wire drawing process Patenting line operations Strong expertise in: Production planning & scheduling Inventory management Manufacturing processes Team handling Key Skills & Competencies: Leadership & Team Management Production Planning & Control Lean Manufacturing (Six Sigma, Kaizen) Cost Reduction & Yield Improvement Root Cause Analysis & Problem-Solving SOP Implementation Cross-Functional Coordination Strategic Planning & Execution Behavioral Competencies Strong decision-making ability High attention to detail Ability to work under pressure Strategic thinker with execution mindset Excellent communication and coordination skills