Maintenance Manager

Job Title: Maintenance Manager Chemical Division

• Develop and implement preventive and predictive maintenance schedules for all mechanical, electrical, and utility equipment.
• Ensure minimum downtime and maximum equipment availability.
• Monitor maintenance KPIs such as MTTR (Mean Time to Repair) and MTBF (Mean Time Between Failures).

2. Breakdown & Corrective Maintenance

• Troubleshoot equipment failures promptly and ensure timely corrective action.
• Conduct root cause analysis (RCA) for recurring issues and implement long-term solutions.

3. Equipment & Utilities Management

• Supervise maintenance of reactors, pumps, compressors, boilers, chillers, ETP/STP, and other critical chemical plant machinery.
• Coordinate with operations for equipment shutdowns and startups.
• Ensure proper documentation and log maintenance for all utilities.

4. Safety, Compliance & Audit

• Ensure all maintenance activities comply with ISO, GPCB, and statutory safety standards.
• Maintain compliance records for DG sets, pressure vessels, and lifting equipment.
• Participate in internal and external audits (safety, ISO, GPCB, etc.).

5. Vendor & Inventory Management

• Manage spare parts inventory and ensure timely procurement of critical spares.
• Evaluate and develop maintenance vendors and service contractors.

6. Team Leadership & Development

• Supervise maintenance technicians and contract workforce.
• Conduct training on safety practices, equipment handling, and maintenance SOPs.
• Drive a culture of continuous improvement and accountability.

7. Project & Cost Management

• Support plant expansion or modification projects (CAPEX).
• Monitor maintenance budgets and control costs effectively.

Desired Skills & Competencies:

• Strong knowledge of chemical plant equipment and utilities.
• Sound understanding of preventive maintenance systems and safety standards.
• Proficient in MS Office and maintenance management software (SAP/ERP preferred).
• Leadership, decision-making, and problem-solving skills.
• Exposure to ISO 9001/14001 systems and TPM practices.

Salary Range: Commensurate with experience & industry standards