Job
Description
This position plans for all shutdowns, preventive maintenance, condition-based monitoring for supporting sections like Operation, Maintenance, Quality (In House Quality & Customer Quality) & Packing. Optimizing common resource consumptions, common spare availability, and getting benefitted with inventory management, item procurement plan, and cost efficiency. Role & Responsibilities: Strategic Leadership & Plant Performance Drive operational excellence by optimizing plant performance to meet Production, Quality, Cost, Delivery, and Safety (PQCDS) targets while upholding stringent quality commitments. Spearhead greenfield project execution in the automotive sector, focusing on value addition in extruded sections, component machining line planning, execution, and establishment. Formulate and implement lean manufacturing, Six Sigma, and Kaizen principles to improve operational efficiency and minimize waste. Oversee budget forecasting and financial planning in coordination with Operations, Maintenance, and Quality teams to ensure cost optimization and resource efficiency. Production & Process Optimization Lead the execution of end-to-end production strategies for CNC, VMC, chamfering, and conventional machines, ensuring high throughput and precision manufacturing. Develop and implement production planning systems to optimize workload distribution, minimize downtime, and enhance overall equipment effectiveness (OEE). Oversee the procurement, maintenance, and utilization of cutting-edge machinery, tools, and consumables to ensure seamless production. Drive new product development (NPD) by integrating customer requirements, component drawing studies, jig and fixture planning, and trial runs. Collaborate with design, inspection, maintenance, and supply chain teams to achieve on-time delivery, zero-defect production, and high customer satisfaction . Technology & Innovation Leverage advanced CNC machining technologies , including FANUC, MAZAK, and SIEMENS-controlled systems, to enhance precision and operational agility. Lead automation and digital transformation initiatives to streamline production workflows and integrate data-driven decision-making. Implement predictive and preventive maintenance strategies to minimize unplanned downtime and ensure machinery reliability. Quality Assurance & Compliance Establish and maintain ISO/TS 16949, FMEA, and PPAP compliance, ensuring the highest manufacturing and safety standards. Lead root cause analysis (RCA) and corrective action plans to address quality issues and continuously improve processes. Drive the adoption of process control methodologies and defect prevention systems, reducing in-house and customer rejections. Reliability & Maintenance Management Develop and execute preventive maintenance schedules , condition-based monitoring, and equipment history tracking to enhance reliability. Ensure minimal plant breakdowns by optimizing common resource consumption, spare parts availability, and procurement strategies . Manage contractor operations through CLMS platforms , ensuring compliance with safety and quality standards. Supply Chain & Packing Optimization Establish and standardize component packing systems based on customer specifications to eliminate process rejections. Implement single-piece flow packing concepts to improve efficiency and reduce material waste. Oversee inventory planning and control , ensuring optimal stock levels for raw materials, consumables, and spare parts. People & Performance Management Build and mentor a high-performing team, fostering goal setting, process ownership, and continuous skill development . Lead cross-functional collaboration with internal stakeholders, including Operations, Quality, and Maintenance, to drive seamless production. Champion a safety-first culture , ensuring compliance with product, human, and equipment safety standards. Preferred Candidate Profile: Bachelor's degree in Mechanical, Production, or Industrial Engineering (Masters preferred). 20+ years of experience in machine shop operations, with expertise in CNC machining. Strong knowledge of automotive component machining and value-added extrusion processes. Hands-on experience in FANUC, MAZAK, and SIEMENS CNC programming. Proven ability to lead teams, drive process improvements, and optimize production. Experience with lean manufacturing, TPM, and OEE improvement strategies. Knowledge of safety standards, quality control processes, and maintenance best practices. Excellent problem-solving, leadership, and stakeholder management skills.
