2 Car Body Jobs

Role & responsibilities Responsible for performing of rolling stock ( Car Body, Bogie, cabling interior and exterior fitting, acceptance test of the trains ( traction, break test, acoustic emission and energy observation) inspection at manufacture place as per customer approved inspection and test plan. Inspection of rolling stock( Car Body, Bogie, cabling interior and exterior fitting, acceptance test of the trains ( traction, break test, acoustic emission and energy observation) inspection at manufacture place as per customer approved inspection and test plan. Identification of non-conformance and deviation and recommending professed corrective action. Interacting with manufacturer, customer, and resolve if any technical problems, Day-to-day line management of the FIC Engineers, ISA Expert and IC Expert who are based at the Train Manufacturers Facility. Distribution of work amongst the key personnel in accordance with the scope of work, approved ITP plans and experience/qualification of the FIC engineers. Observe site activities Meet with the Manufacturer representatives Participate in critical phases of manufacturing by: Communicating and verifying compliance Organizing audits and inspections, specifically monitoring appropriate corrective and preventative actions, and Acting on escalated unresolved non-conformities identified by either the Client or FIC. Review the ongoing activities regarding to ISA of Rolling Stock Reviewing and providing feedback to Manufacturers Inspection and Test Plan(s) Reviewing Log Books prior to factory release of the NEWLY DEVELOPED METRO CARS vehicles for completeness and compliance Providing assurance that all records established provide evidence of conformity to requirements and the effective operation of Manufacturers quality management system are controlled, appropriately identified, stored and protected such that Regular reporting of information, Logs, Reports etc. to Client Critical items would be closely monitored and reported in advance. Day to day monitoring of the Independent Certification of manufacturing facility/capability of Rolling Stock and its Subsystem, quality assurance of the manufacturing facility etc. Inspect or verify all major phases of construction Undertake pre-production audits and report details of observations Undertake in-process inspections Undertake hold-point inspections and Witness points inspections in accordance with Manufacturers Inspection and Test Plan(s) Witness Routine Testing activities Witness First Article Inspections within Contractors works Witness Type Testing activities in Contractors works Preferred candidate profile Graduate Engineer BE/ B. Tech (Mechanical) with min. 15 + years post completion of graduation Three successful execution of the rolling stock inspection of the metro/mono rail projects Knowledge on welding. Prepared having certified course on welding. Knowledge on Quality management system and documentation.

Position Name: PAP/2 Body Commodity Manager Underbody/Car Body/ Closure/Matching Department: Launch Management Reporting Position: Section Head Qualification: B.E. / B. Tech, Diploma in Engineering Years of Experience: In Case of B.E. (5 to 10 years) In Case of Diploma (8 to 13 Years) Location: Pune (Chakan) Purpose of the Position: 1.Lead & coordinate Analysis related to BIW commodity (E.g. Underbody, Car body, Closures) right from single parts till In-house ZSBs. Ensure and implement measures for ZSB proving, FM stabilizations, fitment concerns & design reviews related to Body Shop during Pre Series & series build. 2.Validate body shop equipments and process & Analyze build problems during Pre Series build and also ensure measures from all stakeholders. (E.g. Planning, TCP, Production, Quality, Technical Service etc.) 3.Identify bottlenecks in achieving the targets as well as forecasting of new tools/equipments requirements in future & planning actions to meet the same. 4.Maintain documented records of KPI target during Pre-series & Series phase & tracking of actions taken & planned for the working area. 5.Steer Analysis & measure for KT ZSB (outsourced sub assembly) Authority: 1.Authorized to recommend process change to achieve & maintain geometry and meet quality standards. e.g.-Fixture design, Spot plan, Spot sequence, clamping plan 2.Recommend design changes in welding fixtures during Pre-series phase & Modifications in fixtures After SOP in case of geometrical issue. 3.Decision making for Corrections in welding fixtures as per measurement report. 4.Authorized to plan, coordinate & execute Analysis steps related to CP5 area 5.Authorized to approve/decline leaves of reporting team members through LMS 6.Escalation of quality topics to top management which can emerge as potential customer complaints 7.To define & recommend the correction values for single part 8.Participate in Design reviews of fixture & equipments and recommend improvement measures to planning Skills Required: Process knowledge in Body shop Assembly Shop Process knowledge Measurement systems knowledge Engineering Drawing, FM catalogue, Measurement Reports (CMM, GOM, LEICA) Knowledge Know-how of Problem solving tools CAD & 3d printer analysis To decide corrective actions and impact of ZSB deviation in surrounding part Press shop process knowledge Critical Body Operations E.g. Hemming, Welding fixtures, Analysis Skills Leadership Skills Communication skills (English language & Computer proficiency) Conflict Management Quality Systems Knowledge e.g. QMS, EMS, EnMS,5S etc. Description: Product and Process Optimization (Series Phase) Lead the team & coordinate during measurement report study, analysis & fixture corrections activities with the CFT such as Production, Maintenance, QA departments, etc. Define action plan & follow up to achieve targets related to Cp, FM, Fuego Meisterbock & Aussen Meisterbock Communicate single part analysis to GQK as per fitment and measurement report. Correction suggestions & its validation for product improvement Geometry & part fitment issue analysis & permanent actions through process check & supporting the actions required for assembly concerns Decision & Coordination for weekend, NPD, shutdown activities with CFT E.g. Production, Maintenance, Planning, etc. Prepare & ensure timely parts measurement as per analysis requirements Implement changes such as spot plan, spot sequence, clamping plan suitable to bring out best quality of sub-assemblies Pre-Series Phase: Design reviews, fixture buy offs of welding fixtures at tool makers end Involved participation in fixture design modification, spot sequence, clamp plan finalization Maintain documented records of all problem sheets with clear tracking during each phase of product development process such as VFF,PVS & 0S Manufacturing defect checking & fixture stabilization & validation through CMM reports Steering single part analysis, Subassembly proving, maintain geometry & stability of BIW Management Tasks / KPI: KVP workshop, Island meeting, CP5 Audit, QRM attend, provide solutions to achieve Q-goals Implement & improve fixture stabilization program, process & problems awareness to team member to improve quality standards Monitor FMK as per target defined by the Management Team Development: Training needs to be identified for Team Members & recommendation to Section Head Ensure subordinates engagement for fulfillment of organization target/KPI Safety: Ensuring use of PPE while working on shop floor, Giving awareness about fire & safety