Innotec Powersys

Role & responsibilities 1. New Product Design & Development Conceptualize and design new motors, alternators, and associated sheet metal components (enclosures, housings, brackets, covers, ventilation systems, etc.). Perform detailed 3D modeling and 2D drafting with complete GD&T for manufacturability. Conduct design feasibility studies considering cost, weight, performance, and manufacturing constraints. Work with cross-functional teams (R&D, Production, Supply Chain, QA) to translate requirements into manufacturable designs. Support prototyping, assembly trials, and validation testing of new designs. 2. Updating & Improving Existing Designs Evaluate existing designs and implement improvements for performance, reliability, and cost optimization. Modify sheet metal designs to meet new customer requirements, regulatory changes, or updated specifications. Resolve design-related issues identified during production or field performance. Drive continuous improvement initiatives for standardization and modularization. 3. Process Flow & Manufacturing Support Develop detailed process flows, fabrication sequences, and assembly instructions for sheet metal components and motor sub-assemblies. Define manufacturing tolerances, welding requirements, and surface treatment specifications. Provide technical support to production teams to resolve fabrication or assembly challenges. Collaborate with vendors/suppliers for tooling, sheet metal part development, and cost optimization. 4. Engineering Documentation & Compliance Create and maintain engineering drawings, BOMs (Bill of Materials), and PLM entries . Prepare design calculation reports, tolerance stack-up studies, and validation documentation. Support Engineering Change Orders (ECO) and configuration management. Ensure compliance with industry standards (IEC, NEMA, IS) and internal quality systems. 5. Cross-functional Collaboration & Testing Work with testing teams to define validation plans (vibration, thermal, strength, and noise testing). Analyse test results and implement design improvements. Provide technical inputs during customer discussions, audits, and design reviews. Support field service and customer teams with technical troubleshooting. Preferred candidate profile Bachelors or Master’s degree in mechanical engineering, or a related field. 2–5 years of design engineering experience in motors, alternators, or related rotating electrical machines .. Strong expertise in SolidWorks and Design, Fabrication, and Assembly processes . Knowledge of GD&T, tolerance analysis, and manufacturing drawings & familiarity with industry standards (IEC, NEMA, IS). Strong problem-solving, analytical, and communication skills. Strong knowledge of Motor and Alternator Design principles, Manufacturing & Quality processes, and industry standards. Knowledge of Sheet Metal manufacturing processes will be a plus. Excellent communication, Strong interpersonal, negotiation and project management skills. Ability to work in a team and adapt to different situations Skills Required: Ability to manage multiple priorities in a fast-paced environment. Hands-on prototyping or shop floor experience. Strategic thinking and problem-solving abilities. Strong leadership and team management skills. Excellent communication and interpersonal skills.