Associated Power Structures Limited

Job Summary We are seeking a detail-oriented Engineer to oversee the Hot Dip Galvanizing process. The successful candidate will be responsible for monitoring zinc consumption, ensuring coating thickness compliance, managing third-party inspections (TPI), and maintaining strict documentation for ISO audits. You will act as the bridge between production efficiency and quality assurance. Key Responsibilities 1. Process Monitoring & Consumption Control Production Monitoring: Oversee the daily production flow and monitor quality standards throughout the galvanizing process. Zinc Consumption Analysis: Track and record zinc consumption data to optimize usage and reduce wastage. Bath Management: Regularly measure zinc levels in the bath and authorize the issuance of new zinc ingots to maintain required operating levels. Dipping Records: Maintain precise hourly records of dipping times and monitor the weight of jig materials to ensure process consistency. 2. Quality Assurance & Inspection Coating Measurement: Conduct rigorous testing of Zinc coating thickness on Galvanized Iron (GI) materials to ensure they meet client specifications (e.g., IS/ASTM standards). Material Testing: Coordinate the sampling and chemical testing of molten zinc via the laboratory to ensure bath chemistry is within limits. Third-Party Inspection (TPI): Handle inspections with external auditors or Third-Party Agencies, presenting materials for approval and resolving quality queries. 3. Documentation & Calibration Reporting: Prepare daily and weekly reports on production output, rework percentages, and material rejection analysis. ISO Compliance: Prepare and maintain all quality records, logs, and documentation required for ISO certification and surveillance audits. Calibration: Manage the calibration schedule for all quality control instruments (e.g., Elcometers) and laboratory equipment to ensure measurement accuracy. Requirements & Qualifications Education: Diploma or B.E./B.Tech in Mechanical, Metallurgy, or Chemical Engineering. Experience: Proven experience in a Hot Dip Galvanizing plant or steel industry. Technical Skills: Knowledge of Galvanizing standards (IS 2629, IS 4759, ASTM A123). Proficiency in using quality measuring instruments. Experience with ISO documentation standards. Soft Skills: Strong analytical skills, attention to detail, and the ability to coordinate with external inspectors.