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2 Job openings at THANSIV GROUP
Production Engineer

Bengaluru, Karnataka, India

0 years

Not disclosed

On-site

Full Time

Company Description Thansiv Technology is a PCB manufacturer specializing in single, double and multi-layered boards with components sourcing and distributors to many EMS companies serving the semiconductor market in India & China. With a focus on global manufacturing and product sourcing solutions, we assist companies of any scale with their product-sourcing needs to reduce sourcing burden and improve profitability. Job Summary: We are seeking a skilled and detail-oriented Production Engineer to join our PCB manufacturing team. The ideal candidate will be responsible for overseeing and improving the production process, ensuring quality and efficiency in PCB fabrication and assembly, and coordinating with cross-functional teams to achieve production goals. Key Responsibilities: Supervise and monitor day-to-day PCB production activities including etching, lamination, drilling, plating, solder masking, screen printing, and routing. Ensure that all operations are carried out efficiently, safely, and in accordance with standard operating procedures (SOPs). Troubleshoot process and equipment issues to minimize downtime and scrap. Optimize production processes to improve yield, cycle time, and throughput. Coordinate with design and quality teams to resolve issues related to DFM (Design for Manufacturability) and ensure product meets customer specifications. Maintain production documentation including work instructions, process logs, and reports. Support new product introduction (NPI) and ensure smooth ramp-up to mass production. Implement lean manufacturing and 5S practices to maintain a clean and efficient work environment. Monitor and control inventory of raw materials and consumables in the production area. Train and guide operators and technicians on process and equipment handling. Qualifications and Skills: Required: Bachelor's degree or diploma in Electronics, Electrical, Mechanical, or related engineering field. Strong understanding of PCB fabrication and/or assembly processes (single, double, multilayer PCBs). Knowledge of manufacturing tools, quality standards (ISO, IPC), and safety regulations. Problem-solving and analytical thinking skills. Basic knowledge of CAD tools and production planning software. Preferred: Experience with CAM350, AutoCAD, or Gerber file viewers. Familiarity with CNC drilling/routing machines, AOI, and solder mask exposure units. Exposure to statistical process control (SPC) Lean practices and root cause analysis (RCA). Show more Show less

QMS & Lean Process Engineer

Bengaluru, Karnataka, India

5 years

None Not disclosed

On-site

Full Time

Position Overview: The QMS & Lean Process Implementation Engineer is responsible for the end-to-end design, deployment, monitoring, and continuous improvement of the Quality Management System (QMS) as well as implementing Lean Manufacturing principles across departments. This role ensures that processes are standardized, waste is minimized, and quality is sustained at all stages of PCB production. Key Responsibilities: ✅ Quality Management System (QMS) Develop and maintain QMS aligned to ISO 9001, ISO 14001, and industry-specific standards (e.g., IPC-A-600, IPC-A-610). Define and document SOPs, Work Instructions, Control Plans, and Process Flows for all departments – Production, Assembly, QC, Dispatch, and Customer Support. Conduct gap analysis of current processes and ensure corrective action plans are implemented. Prepare for and lead internal, third-party, and customer audits. Maintain document control system, change management, and QMS database. Ensure calibration, traceability, and preventive maintenance of measurement and testing equipment. ✅ Lean Process Implementation Drive Lean initiatives such as: 5S implementation and audits Visual management systems across the shop floor Waste identification using TIMWOOD (Transportation, Inventory, Motion, Waiting, Overproduction, Over-processing, Defects) Kaizen events and daily Gemba walks Standard Work and Cell-based manufacturing layouts Establish and track key performance indicators (KPIs) such as: First Pass Yield (FPY) Overall Equipment Effectiveness (OEE) Defect per Million Opportunities (DPMO) Customer Complaint Rate and CAPA closure time ✅ Process Engineering and Documentation Define process parameters, critical checkpoints, and control mechanisms for every production stage: Drilling, Plating, Etching, Solder Mask, Silkscreen, Surface Finish, Routing, Electrical Testing Create and maintain process capability (Cp, Cpk) studies. Perform root cause analysis using tools such as 5-Why, Ishikawa diagrams, and 8D reports. Monitor rework, rejection, and scrap data; recommend countermeasures. ✅ Training and Cultural Change Conduct QMS and Lean induction for all new joiners. Organize regular training for operators, supervisors, and managers on: Quality awareness Lean mindset and tools Audit readiness ESD control, IPC workmanship standards, etc. Create a “Quality First” culture through engagement programs and shop floor involvement. Required Qualifications & Skills: 🎓 Education: Bachelor’s degree in Electronics/Mechanical/Industrial Engineering or related technical discipline. ISO 9001:2015 Internal Auditor certification is a must. Lean Six Sigma Green Belt (Black Belt preferred). 🛠 Experience: Minimum 1–5 years in QMS/Process/Quality/Lean roles in a PCB or electronics manufacturing company. Demonstrated experience implementing and sustaining ISO QMS. Strong knowledge of Lean Manufacturing methodologies and hands-on project leadership. 🧠 Technical & Soft Skills: Proficiency in MS Office, process mapping tools (like Visio), and ERP/MES platforms. Knowledge of IPC standards: IPC-A-600, IPC-6012, IPC-A-610. Strong analytical skills and a structured problem-solving approach. Excellent communication, documentation, and presentation skills. Team player with a proactive, ownership-driven mindset. Reporting To: Operations Head / Quality Manager / Plant Head Work Environment & Expectations: Full-time role based at the manufacturing facility. Requires regular interaction with production, QA, purchase, R&D, and customer service teams. Involves physical presence on the shop floor daily.

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