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Senior Manager - Process Excellence (R&D)

River Mobility

10 years

Bengaluru

Posted:5 hours ago

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Job Description

Team: Process Excellence

Location: River HQ, Bengaluru

Key Responsibilities

  • Lead, mentor, and guide a team of Process Excellence associates Product Lifecycle Management (PLM) specialists, and Quality Engineers to deliver measurable business outcomes
  • Allocate team resources across improvement projects, auditing schedules, and process mapping initiatives
  • Build internal consulting capability by training team members on Lean, Six Sigma, and Value Stream Mapping (VSM) methodologies
  • Map, standardize, and continuously refine end-to-end Research & Development departments from concept generation through design, validation, and commercial launch
  • Identify operational bottlenecks, waste, and variation in plant operations, supply chain, and administrative workflows
  • Design and deploy Lean Six Sigma frameworks (DMAIC, Kaizen, 5S, Poka-Yoke) to optimize yield, throughput, and cycle time
  • Lead change management efforts to ensure successful adoption of new processes and practices, minimizing resistance and maximizing engagement
  • Partner with cross-functional leadership (Factory Operations, Sales, Marketing, Supply Chain, Quality Assurance, Product Design and Engineering) to implement high-impact Process Improvement initiatives
  • Work with Engineering & Product teams to streamline rapid prototyping workflows, pre-production runs, and testing phases to shorten time-to-market
  • Establish standard operating procedures (SOPs) and control points for prototype build reviews, design validation testing (DVT), and process validation testing (PVT)
  • Oversee the end-to-end documentation of core R&D processes, Standard Operating Procedures (SOPs), and Value Stream Maps (AS-IS and TO-BE models)
  • Drive digital transformation by facilitating integration of process automation and digital workflow tools into traditional manufacturing environments
  • Establish and manage an enterprise-wide Process Compliance Audit Framework to ensure adherence to internal standards & also support certification to external standards like ISO
  • Conduct periodic process compliance audits, identify non-conformance root causes, and enforce Corrective and Preventive Action (CAPA) plans
  • Deliver regular audit compliance scorecards and risk reports to executive leadership
  • Deep understanding of DMAIC frameworks, waste elimination (Muda, Mura, Muri), cycle-time reduction, and root-cause analysis
  • Deep understanding of Advanced Product Quality Planning (APQP), Stage-Gate frameworks, DFMEA/PFMEA, Prototyping cycles, and GTM readiness metrics

Ideal Candidate

  • B.E. / B.Tech / M.Tech in Mechanical, Automotive, Electrical Engineering. Master’s / MBA is a strong advantage
  • Strong domain expertise in Manufacturing or Automotive / OEM / Auto-Ancillary environments
  • 10+ years of total experience, with a significant track record in R&D Process Excellence, New Product Development (NPD), or Engineering Operations in Manufacturing or Automotive OEMs/Tier-1 suppliers
  • Demonstrated transformation experience within R&D functions across industries like Automotive, CPG, FMCG, High-Tech is mandatory for this role
  • Certifications as a Lean Practitioner, Six Sigma Green Belt or Black Belt, Design Thinking or Certified ISO Internal Auditor will be an added advantage

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Skills Required

Process Excellence Auditing Process Mapping Consulting Lean SIX Sigma Research and Development Plant Operations Supply Chain Poka Yoke Change Management Factory Operations Sales

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