QC Head

JOB DESCRIPTION

Head – Quality Control (QC / QA-QC Head)

Position Title

Head – Quality Control (QC) / QA

Industry Sector

Heavy Industrial Fabrication / Water & Wastewater Treatment (ETP, STP, DAF, Sludge Dewatering)

Core Processes

TIG, MIG & Arc Welding, Heavy Plate & Structural SS/MS Fabrication

Qualification

B.Tech / B.E. in Mechanical Engineering

Experience

12 to 18 Years

Location & Salary

Faridabad, Haryana

Key Responsibilities & Deliverables

1. Quality Leadership, ISO 9001:2015 & TQM Governance

· Quality Management System (QMS): Develop, implement, audit, and update quality standards and QMS in compliance with ISO 9001:2015 standards.

· TQM Implementation: Ensure adherence and continuous improvement in TQM systems including PPAP, Process Mapping, Process Flow charts, Control Plans, SOPs, and technical documentation.

· PQCDSM Optimization: Drive measurable improvements in PQCDSM (Productivity, Quality, Cost, Delivery, Safety, and Morale) by evaluating technology upgrades, replacing obsolete tools, and streamlining manufacturing cycles.

· Compliance & Legal Regulations: Stay updated on safety, government, and legal regulations applicable to production units and export machinery.

2. Export Product Quality & Welding Control (TIG / MIG / Arc)

· SS TIG Welding & Purging: Oversee TIG welding parameters, enforcing mandatory Argon Back-Purging to prevent root oxidation (sugaring) and corrosion in stainless steel, SS tanks and process vessels.

· MIG & Arc Welding Excellence: Monitor MIG and Arc welding processes for deep penetration, correct shielding gas flow, and elimination of defects such as porosity, undercut, and spatter.

· Surface Treatment & Finishing: Enforce zero-defect export finishing standards including shot/sand blasting, epoxy coating, painting, and anti-corrosion protection.

· WPS / PQR / WPQ Enforcement: Establish and review approved Welding Procedure Specifications (WPS), Procedure Qualification Records (PQR), and Welder Performance Qualifications.

3. Inspection Management, Client & Third-Party Coordination

· Stage-wise Quality Testing: Perform regular quality checks, raw material testing, and in-process inspections to identify and resolve potential issues early.

· Third-Party Inspection (TPI): Lead client representatives and external TPI agencies (TUV, SGS, Bureau Veritas, etc.) for Factory Acceptance Tests (FAT), Quality Assurance Plans (QAP), and export release certificates.

· NDT & Pressure Testing: Oversee Non-Destructive Testing (UT, MPT, DPT, Radiography) and hydrostatic/pneumatic leak testing for wastewater treatment tanks and pressure equipment.

4. Chronic Issue Resolution, Team Handling & Customer Feedback

· Root Cause Analysis (RCA) & CAPA: Investigate production defects, write detailed reports on malfunctioning equipment, and execute CAPA to resolve critical and chronic quality bottlenecks.

· Team Leadership & Guidance: Guide, mentor, and lead shop-floor QC engineers, inspectors, welders, and fitters during internal/external audits and daily inspection activities.

· Customer Satisfaction: Review customer feedback, analyze operational data, and implement corrective changes to enhance product reliability, customer satisfaction, and brand loyalty.

Candidate Profile & Skill Requirements

· Education: B.Tech / B.E. in Mechanical Engineering (Full-time).

· Experience: 12 to 18 years of progressive experience in heavy fabrication, process equipment, or water/wastewater treatment machinery.

· Technical Competencies: Hands-on mastery in QMS (ISO 9001:2015), TQM, PPAP, Control Plans, statistical analysis, TIG/MIG/Arc welding metallurgy, and NDT methods.

· Leadership & Problem-Solving: Strong team handling skills, analytical problem-solving mindset, and experience in managing client/TPI audits.

· Certifications (Preferred): CSWIP 3.1 / AWS-CWI (Certified Welding Inspector), NDT Level II, or ISO 9001 Lead Auditor.

Pay: ₹100,000.00 - ₹120,000.00 per month

Benefits:

• Provident Fund

Work Location: In person