Role & responsibilities: Outline the day-to-day responsibilities for this role. Preferred candidate profile: Specify required role expertise, previous job experience, or relevant certifications.
Role & responsibilities: Outline the day-to-day responsibilities for this role. Preferred candidate profile: Specify required role expertise, previous job experience, or relevant certifications.
JOB DESCRIPTION HEAD PRODUCTION ACCOUNTABLE TO PLANT HEAD & DIRECTOR For effective utilization of available resources, timely production as per product specification and customer requirements For effective implementation of the quality management and human resource systems across the shop floor For continual improvement in the production department to ensure achievement of the companys objectives COMPETENCE LEVEL: Diploma mechanical engineer 17 - 20 years of work experience in the process industry preferably sheet metal industry Knowledge of presses, tooling & welding m/cs ISO / TS 16949 quality systems knowledge including APQP Capable of independently & efficiently forming production plan, capacity planning, raw material procurement planning, inventory planning Knowledge of VA/VE, Quality circles, 5S and Kaizen Basic knowledge of computers Managerial skills, involving varied type of labor handling, with belief in team spirit, innovation zeal and can do approach Dynamic, bold, systematic, calm, pro-active, analytical & progressive personality with time management & problem solving skills LIAISES WITH DEPARTMENTS: Customer Contact (Window person), Purchase / VD, Dispatch / welding, Tool room, QA, QMS, HR, CEO RESPONSIBILITIES : Production Planning monthly and daily as per the customer schedules Setting of production capacities with various machine and tool combinations Machine / Tool Matrix Analyze production report on production plan v/s actual, machine lost time details, plant efficiency and productivity. Workout shortages for dispatch in raw materials and intimate Purchase. Analysis of product non-conformances and system non- conformances regarding production area. Analyzing corrective actions and verifications of the same with a timeline. Coordinating with tool room for the maintenance & preventive maintenance of the dies / tools. Coordinating with dispatch for the daily in time fulfillment of the customer schedule. Maintaining duly completed tool history cards. Timely completion of the production and maintenance records as per Quality Management Systems (QMS) requirement. Ensuring implementation & up gradation of the systems and procedures of the company in the production department uniformly. Ensuring implementation of the 5S of the entire production area. Identify training needs for workmen and staff and pass on the information to the HR manager. Helping HR in keeping morale of the workers up and in implementing self-development skills in the shop floor workers. Arranging for the timely machine preventive maintenance. Approving extra time working of the production workers, if need be to meet the customer schedule & getting it authorized from plant head. Monitoring of maintenance of control charts on the machines Monitoring following of the Industrial safety and discipline on the shop floor. Stock accountability & safety. Ensuring inventory control to provide cost effective timely delivery of the materials. Maintaining workers attendance. Identifying training need of production personnel. Appraisal of performance of production personnel. Member of CFT, APQP activities and Corrective / Preventive actions. Actively participate in QC and Kaizen activities. Monitoring production part of the ERP for daily feeding, analyzing the reports generated in the same and making action plan accordingly To watch out for any grievance or disturbance in the work environment in the production department. Inform same to the plant Head & HR with solution / suggestions. Resolution of such activities is to be done immediately depending upon the situation to ensure healthy fruitful productive work environment AUTHORITIES: Acceptance of Tooling for production on the basis of Tool tryout and release report by QA and Tool room Authorization of production planning. Authorization of leaves of sub-ordinate staff and workers. Authorization of work instructions, operation standards and preventive maintenance check - lists. Authorization of inward material unloading as per the schedule provided to the purchase department.