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Head - Warehouse Operations

Theia New Consultancy

15 - 24 years

Bhiwandi Palghar

Posted:11 hours ago

Job Description

Role & responsibilities

1. Warehouse operations across units

  • Own inward, storage, picking, packing and dispatch readiness across all units.
  • Make sure goods are ready against the daily dispatch plan and the allocation from Order Fulfillment.
  • Set and enforce standard operating procedures (SOPs) for GRN, put-away, FIFO, stacking, packing and documentation at every unit.
  • Lead the warehouse supervisors with clear KRAs, daily reviews and shift discipline.

2. Inventory accuracy and stock integrity

  • Run cycle counts, blind audits and reconciliation between SAP and physical stock.
  • Control damages, pilferage and non-moving stock. Flag ageing and excess stock to Central Planning.
  • Keep stock locations accurate so that allocation in Vector Flow and SAP can be trusted.

3. Space, layout and productivity

  • Introduce space planning, racking and bin locations, and ABC-based layouts. The goal is to clear stock lying outside and end overstocking at the units.
  • Improve manpower productivity and material handling equipment (MHE) usage.
  • Track warehouse handling and storage cost, and reduce it.

4. Central warehouse: BTS or 3PL

  • Both routes

  • Run the network study: location options, freight cost and service impact.
  • Compare BTS and 3PL with Finance on total cost, capex vs opex, flexibility and control. Recommend a route.
  • Plan and run the migration of stock and operations from the units.
  • Build the warehouse network plan for the greenfield facility and future growth.

If BTS (company-run)

  • Evaluate BTS developers and sites. Give lease inputs with Finance and Legal.
  • Design the layout, racking and material handling equipment (MHE) for a high-SKU, small-parts range.
  • Select and implement a WMS.
  • Hire and build the warehouse team, and lead commissioning.

If 3PL (partner-run)

  • Select the partner and review their solution design for company's products.
  • Negotiate the contract:

SLAs (inventory accuracy, dispatch turnaround, order accuracy, GRN time, damage), with penalties

the pricing model, including minimum guarantees and extra charges

liability and insurance, data ownership, and exit terms

  • Integrate the 3PL's system with SAP so orders and allocation flow by system, not email.
  • Run governance: daily operations calls, weekly KPI reviews and monthly business reviews.
  • Run company's own stock audits and reconciliation with SAP, and check 3PL invoices against the contract.
  • Lead a small Company team on site for product knowledge, quality checks and exceptions.

5. Systems, safety and compliance

  • Drive SAP warehouse management discipline. Lead WMS selection (BTS route), or the system integration between the 3PL and SAP (3PL route).
  • Own safety, fire, statutory and audit compliance at all warehouses.
  • Build a warehouse MIS and a weekly KPI review.

6. People and leadership

  • Build the warehousing team in case of in-house warehouse; in case of 3PL, ensure that monitoring cadence and processes are set
  • Work closely with Logistics on load formation and dock scheduling, and with Planning on inventory health

Preferred candidate profile

  • 15+ years in warehousing and distribution, with at least 5 years heading a high-volume or multi-site operation.
  • Has managed large teams (100+ including contract staff) through supervisors.
  • Strong record on inventory accuracy, space utilisation and warehouse productivity, with numbers to show for it.
  • Hands-on with SAP (WM or MM) and warehouse MIS.
  • Has set up or migrated a warehouse (greenfield, BTS or a major re-layout), or has managed a 3PL warehouse partner against SLAs. Ideally both.
  • Can work with Finance, Planning and Manufacturing as a peer, not just run the floor.
  • Experience in high-SKU businesses such as hardware, consumer durables, building materials, auto components or e-commerce.
  • Has selected or implemented a WMS, or integrated a 3PL's system with SAP.
  • Has worked on network design: choosing warehouse locations based on freight cost and service.
  • Has worked for the brand owner (principal), not only for a C&F agent or 3PL.
  • Graduate degree; a supply chain or operations qualification is a plus.
  • Has negotiated 3PL contracts or warehouse leases, and can compare in-house and outsourced cost with Finance.
  • Has grown a team and developed a second line of leaders.
  • Comfortable building systems and processes where there are none today.
  • Data-driven, with a strong focus on safety and discipline.

Skills Required

WM Management SAP MM Supply chain management Inventory Logistics operations Warehouse Warehouse management

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