Arete 22 Limited is a consultancy firm specializing in strategic development, project management, and operational efficiency for businesses across various sectors.
Not specified
INR 8.0 - 10.0 Lacs P.A.
Work from Office
Full Time
Position: Assistant Manager QualityDepartment: Quality Assurance / Quality ControlIndustry: Two-Wheeler Alloy Wheels ManufacturingReports to: Quality Head / Plant HeadKey Responsibilities:Quality Control & Assurance: Monitor and ensure the quality of two-wheeler alloy wheels at various production stages.Conduct in-process and final inspections to ensure compliance with quality standards.Develop and implement quality control procedures to reduce defects and rework.Process Improvement & Defect Analysis: Conduct root cause analysis (RCA) and corrective action plans (CAPA) for quality issues.Implement continuous improvement techniques like 8D, Kaizen, and Six Sigma.Reduce rejection rates, improve first-pass yield, and enhance product reliability.Supplier & Customer Quality Management: Coordinate with suppliers to ensure incoming material quality standards.Handle customer complaints, conduct failure analysis, and implement corrective actions.Ensure adherence to customer-specific requirements and industry standards.Testing & Metrology: Oversee lab testing, CMM measurements, and metallurgical analysis of alloy wheels.Ensure calibration and proper functioning of measuring instruments.Documentation & Compliance: Maintain quality documentation as per ISO 9001, IATF 16949, and other regulatory standards.Conduct internal audits and prepare reports on quality performance metrics.Ensure compliance with safety and environmental regulations.Team Management & Training: Lead and train quality inspectors and engineers.Conduct skill enhancement programs to improve awareness of quality standards.Promote a culture of quality and accountability among the workforce.Key Skills & Competencies:Expertise in APQP, PPAP, FMEA, SPC, and MSA.Strong knowledge of GD&T, CMM, and metallurgical testing.Experience with ISO 9001, IATF 16949, and customer audits.Proficiency in 8D problem-solving, CAPA, and RCA techniques.Ability to analyze rejections, process deviations, and implement improvements.Strong leadership, team management, and cross-functional coordination skills. Experience:Experience: 6-12 years in quality assurance/control in an alloy wheel or automotive manufacturing industry.
Not specified
INR 8.0 - 10.0 Lacs P.A.
Work from Office
Full Time
Job Title:Assistant Manager / Manager - MaintenanceDepartment:MaintenanceReporting To:Plant Head / Maintenance HeadJob Summary:Responsible for ensuring the smooth functioning of all machinery, utilities, and production equipment in the alloy wheel manufacturing unit by implementing preventive, predictive, and breakdown maintenance strategies. The role requires expertise in casting, machining, and finishing processes used in two-wheeler alloy wheel production while ensuring minimum downtime, cost optimization, and adherence to safety & compliance standards.Key Responsibilities:1. Maintenance Operations & TroubleshootingEnsure smooth operation and breakdown maintenance of LPDC (Low Pressure Die Casting), GDC (Gravity Die Casting), CNC, and VMC machines used in alloy wheel manufacturing.Perform preventive & predictive maintenance to reduce downtime and enhance machine efficiency.Troubleshoot issues related to hydraulics, pneumatics, PLCs, SCADA, motors, conveyors, and robotic automation systems.Oversee furnace maintenance, ensuring optimal performance of melting, holding, and heat treatment furnaces.2. Utility & Equipment MaintenanceEnsure proper functioning of air compressors, cooling towers, DG sets, ETP, STP, HVAC, and chiller systems.Implement energy-saving initiatives to reduce power consumption and improve efficiency.3. Team Management & Vendor CoordinationLead a team of maintenance engineers, supervisors, and technicians, ensuring effective workload distribution and skill enhancement.Coordinate with OEMs, service vendors, and spare part suppliers for timely machine servicing and procurement of critical spare parts.Manage Annual Maintenance Contracts (AMC) with third-party service providers.4. Process Optimization & Continuous ImprovementDrive TPM (Total Productive Maintenance) and Kaizen initiatives to enhance efficiency and reduce breakdowns.Conduct Root Cause Analysis (RCA) using 5 Why Analysis, Fishbone Diagram, and FMEA to address recurring maintenance issues.5. Compliance, Safety & DocumentationEnsure compliance with ISO 9001, IATF 16949, ISO 14001, and OHSAS 18001 standards for maintenance activities.Implement workplace safety protocols and ensure adherence to SOPs to minimize accidents.Maintain proper documentation of maintenance logs, downtime reports, and audit records for compliance and tracking.Key Skills & Competencies: Technical Expertise in casting machines, CNC/VMC maintenance, PLCs, SCADA, automation systems, and utility equipment. Strong knowledge of hydraulics, pneumatics, welding, and fabrication for industrial maintenance. Hands-on experience in predictive maintenance tools like vibration analysis, thermography, and ultrasonic testing. Analytical & Problem-Solving Skills to handle machine breakdowns and optimize maintenance schedules. Leadership & Team Management skills to lead maintenance staff effectively. Safety & Compliance Knowledge to ensure a hazard-free working environment. Vendor & Spare Management to ensure smooth supply chain for maintenance needs. Budgeting & Cost Optimization to minimize maintenance expenses while ensuring high uptime. Excellent Communication & Coordination Skills to work with production, quality, and external service providers.Qualifications & Experience: Educational Qualification:Diploma / B.E. / B.Tech in Mechanical / Electrical / Industrial / Automobile Engineering. Experience:Assistant Manager: 5-8 years of experience in maintenance within the alloy wheel / foundry / auto components / casting industry.Manager: 8-12+ years of experience in plant maintenance with a proven track record in managing maintenance operations. Preferred Industry Background:Alloy Wheel ManufacturingAuto Components ManufacturingFoundry / Casting IndustryCNC & Machining Units
Not specified
INR 8.0 - 10.0 Lacs P.A.
Work from Office
Full Time
Position: Manager / Assistant Manager Machine ShopDepartment: Production / ManufacturingIndustry: Two-Wheeler Alloy Wheels ManufacturingReports to: Plant Head / Operations ManagerKey Responsibilities:Production Management: Oversee daily machining operations, ensuring quality and efficiency in the production of two-wheeler alloy wheels.Plan and execute production schedules to meet customer demands and delivery timelines.Optimize machine utilization and minimize downtime.Process & Quality Control: Implement standard operating procedures (SOPs) for CNC/VMC/HMC machining and ensure adherence.Monitor process parameters to ensure dimensional accuracy and surface finish of alloy wheels.Work closely with the Quality Assurance team to address defects, implement corrective actions, and improve first-pass yield.Manpower & Resource Management: Lead, train, and motivate the machine shop team, including operators, supervisors, and engineers.Ensure proper workforce planning and shift scheduling to maximize productivity.Monitor employee performance and implement skill development programs.Maintenance & Troubleshooting: Coordinate with the maintenance team for preventive and breakdown maintenance of machining equipment.Identify recurring machine failures and drive root cause analysis (RCA) to prevent reoccurrences.Ensure spare part management for critical machining tools and equipment.Process Improvement & Cost Optimization: Implement Lean Manufacturing, Kaizen, and Six Sigma practices to enhance efficiency.Reduce cycle time, rework, and scrap rates through continuous process improvement.Optimize tool life and consumption costs without compromising quality.Safety & Compliance: Ensure all machine shop operations comply with safety guidelines and regulations.Conduct regular safety audits, risk assessments, and employee training.Maintain documentation for ISO, IATF, and other regulatory requirements.New Product Development (NPD) Support: Collaborate with R&D and production teams to facilitate machining trials for new alloy wheel models.Validate machining programs and fixture designs for new product launches.Key Skills & Competencies:Strong knowledge of CNC, VMC, HMC, and lathe machining processes.Expertise in alloy wheel machining, surface finishing, and defect analysis.Hands-on experience with CAD/CAM software and G-code programming.Proficiency in Lean Manufacturing, 5S, TPM, and Six Sigma methodologies.Ability to read and interpret engineering drawings, GD&T, and quality specifications.Leadership skills to manage a diverse team and drive performance.Strong problem-solving and decision-making abilities.Knowledge of industry standards such as ISO 9001, IATF 16949, and safety protocols. Experience:Experience: 8-15 years in machine shop operations, preferably in the two-wheeler alloy wheels or automotive components industry..
Not specified
INR 8.0 - 10.0 Lacs P.A.
Work from Office
Full Time
Job Summary:The Radiation Safety Officer (RSO) is responsible for ensuring compliance with radiation safety regulations and guidelines in the auto components manufacturing industry. The RSO will oversee the safe handling, storage, and disposal of radioactive materials, primarily used in non-destructive testing (NDT), X-ray inspection, or other radiation-related applications in the plant.Key Responsibilities:Radiation Safety & Compliance:Ensure compliance with Atomic Energy Regulatory Board (AERB) and other relevant regulatory bodies.Develop, implement, and monitor radiation safety programs as per industry and government standards.Maintain records of radiation sources, exposure levels, and personnel monitoring data.Conduct periodic radiation safety audits and inspections within the plant.Training & Awareness:Provide training to employees on radiation safety, safe handling of radioactive sources, and emergency procedures.Conduct refresher training sessions for workers exposed to radiation in their work environment.Ensure all personnel working with radiation sources are equipped with personal dosimeters and trained in their use.Monitoring & Risk Assessment:Conduct radiation exposure assessments and ensure radiation levels remain within permissible limits.Investigate and document any radiation incidents or abnormal exposure cases.Establish protocols for handling radiation-related emergencies and conduct periodic drills.Equipment & Safety Measures:Ensure radiation shielding and protective equipment are in place and maintained properly.Monitor and calibrate radiation detection and measuring instruments.Supervise the proper storage, transportation, and disposal of radioactive materials.Regulatory Compliance & Documentation:Maintain and submit reports to regulatory authorities as required.Liaise with AERB and other relevant agencies for licensing, renewals, and compliance checks.Ensure radiation workers undergo periodic medical check-ups as mandated by regulatory standards. Skills & Competencies:Strong knowledge of radiation physics, safety regulations, and hazard management.Excellent training and communication skills for educating workers on radiation safety.Ability to conduct risk assessments and implement preventive measures.Detail-oriented with strong documentation and regulatory reporting skills.Work Environment:Exposure to radiation sources used in quality inspection or material testing.Regular interaction with production, quality, and safety teams.Occasional travel for compliance audits, training, and inspections.
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