Air Gates Private Limited

We are seeking a seasoned Plant / Production Manager to manage and oversee full plant operations for our HVAC manufacturing facility , specializing in Air Handling Units (AHU) , ducting , and wall panels/doors for pharmaceutical clean rooms . The ideal candidate will have significant experience in managing production in a manufacturing environment with a focus on HVAC systems and cleanroom components. This role requires strong leadership, a deep understanding of production processes, and the ability to manage the entire manufacturing cycle. The candidate must be available for immediate joining . Key Responsibilities: Full Plant Operations Management : Oversee daily operations for the manufacturing of AHU , ducting systems , and wall panels/doors used in pharmaceutical cleanrooms. Develop production schedules to ensure timely and efficient production, meeting the specific needs of both the HVAC and pharmaceutical sectors. Coordinate with procurement, maintenance, and logistics teams to ensure smooth operations and timely material availability. Production Planning & Execution : Develop, implement, and manage production plans that align with the company’s goals and client timelines. Ensure production targets for AHUs , ducting , and wall panels/doors are met while maintaining the highest quality standards. Continuously evaluate and improve production processes to enhance efficiency and throughput. Quality Control & Process Optimization : Enforce stringent quality control measures for all products, ensuring that AHU systems , ducting , and pharmaceutical cleanroom components meet industry standards such as ASHRAE for HVAC and GMP for pharma-related products. Implement continuous improvement initiatives such as Lean Manufacturing or Six Sigma to reduce waste, increase productivity, and improve product quality. Ensure compliance with pharmaceutical industry standards for cleanroom materials. Team Leadership & Workforce Management : Lead, mentor, and manage the production team, including supervisors, engineers, and floor workers, ensuring that all team members are well-trained and highly productive. Monitor workforce performance and ensure optimal staffing levels are maintained. Create a positive work environment that promotes high employee engagement and continuous learning. Safety & Compliance : Ensure that all plant operations comply with safety and environmental regulations , with a particular emphasis on maintaining a clean and safe production environment for cleanroom products. Promote a strong safety culture, conducting regular safety audits, and ensuring that safety protocols are strictly followed. Oversee compliance with ISO standards and other relevant certifications for both HVAC and pharmaceutical product manufacturing. Cost Control & Resource Management : Manage production budgets, controlling operational costs, and ensuring that production processes remain cost-effective. Optimize the use of materials such as sheet metal, insulation, filters, and cleanroom materials (e.g., panels, doors) to minimize waste and improve cost-efficiency. Work closely with procurement to ensure the timely availability of raw materials required for both HVAC systems and cleanroom components. Maintenance & Equipment Management : Ensure that all production equipment is well-maintained and functioning efficiently, including specialized machinery for the production of wall panels and doors for cleanrooms. Coordinate preventive maintenance schedules to minimize equipment downtime and ensure high operational efficiency. Evaluate and recommend new equipment or upgrades to meet production demands and enhance product quality. Reporting & KPI Tracking : Monitor production metrics such as output , quality , downtime , and production efficiency across all product lines. Provide detailed reports to senior management, identifying key performance indicators (KPIs) and suggesting areas for improvement. Use production data to drive decision-making and improve plant performance. Qualifications: Education : Bachelor’s degree in Engineering, Manufacturing, or a related field (preferably with experience in HVAC systems, cleanroom technologies). Experience : Minimum of 8 years of experience in full plant management and production within an HVAC and/or cleanroom product manufacturing environment, specifically in the production of AHUs , ducting , and wall panels/doors for pharmaceutical companies. Strong knowledge of HVAC and cleanroom manufacturing processes, with experience adhering to industry standards such as ASHRAE and GMP . Skills : Expertise in production planning, quality control, and plant operations. Strong leadership abilities with proven experience managing cross-functional teams. Knowledge of ERP systems for production management and reporting. Key Attributes: Strong leadership and organizational skills. Excellent problem-solving capabilities, with the ability to handle production challenges proactively. Attention to detail and a strong commitment to quality. Ability to thrive in a fast-paced manufacturing environment, managing multiple product lines efficiently. Excellent communication and interpersonal skills. Benefits: Competitive salary Opportunities for career growth in a dynamic and expanding company. How to Apply : Interested candidates who meet the qualifications and are available for immediate joining should send their resume and cover letter to cv.airtech@gmail.com with the subject line “Plant / Production Manager – Clean Room Manufacturing.” Job Types: Full-time, Permanent Pay: ₹45,000.00 - ₹60,000.00 per month Ability to commute/relocate: Adibatla, Andhra Pradesh: Reliably commute or planning to relocate before starting work (Required) Application Question(s): Willing to join on short notice? Experience: total work: 10 years (Required) Location: Adibatla, Andhra Pradesh (Required) Work Location: In person Expected Start Date: 01/11/2024