Production Manager

Job Description

Job Description Overview: We are looking for a meticulous and experienced Production Assistant Manager to spearhead production activities at Evertogen Life Sciences, ensuring seamless manufacturing of tablets, capsules, and other pharmaceutical formulations. In this pivotal role, you will oversee daily production, guaranteeing adherence to stringent quality and GMP compliance standards, including EU GMP, MHRA, US FDA, and WHO guidelines. You will collaborate closely with cross-functional teams such as QA, QC, Warehouse, and Engineering, optimizing processes for enhanced yield, efficiency, and cost reduction. Additionally, you will champion continuous improvement initiatives, lead root cause analysis, and implement corrective actions to mitigate deviations. Your leadership will extend to mentoring production staff, conducting training sessions, and fostering a safe and compliant work environment. You will manage equipment maintenance, raw material inventory, and finished goods effectively, contributing significantly to our commitment to delivering high-quality pharmaceutical products and enhance the predictability of our client's business. This role demands a proactive individual with a strong understanding of pharmaceutical manufacturing and a commitment to upholding the highest standards of quality and compliance. Job Details: Industry: Pharmaceutical Department: Production Role: Assistant Manager Location: Jadcherla Compensation: 11,00,000/Annum Experience Required: 9+ years Employment Type: Full-time Qualification: Bachelor's degree in Pharmacy or related field Responsibilities: Production Planning and Execution Oversee and manage daily production activities for tablets, capsules, and other pharmaceutical formulations to meet production targets. Ensure adherence to the production schedule while meeting quality and compliance standards, adjusting plans as needed to address unforeseen challenges. Coordinate with cross-functional teams such as QA, QC, Warehouse, and Engineering for smooth operations and efficient resource utilization. Monitor production output and identify areas for improvement to enhance overall productivity and efficiency. Implement strategies to minimize downtime and maximize equipment utilization, ensuring continuous production flow. Analyze production data to identify trends and patterns, providing insights for informed decision-making and process optimization. GMP and Regulatory Compliance Ensure all production processes comply with EU GMP, MHRA, US FDA, WHO, and local regulatory guidelines, maintaining a state of audit readiness. Maintain batch manufacturing records (BMR), SOPs, and other documentation as per regulatory requirements, ensuring accuracy and completeness. Ensure a cleanroom environment and adherence to good documentation practices (GDP), promoting a culture of compliance and data integrity. Conduct regular self-inspections and audits to identify and address potential compliance gaps, implementing corrective actions as necessary. Stay updated with changes in regulatory requirements and industry best practices, implementing necessary updates to production processes and documentation. Participate in regulatory inspections and audits, providing accurate and comprehensive responses to auditors' inquiries. Process Optimization and Continuous Improvement Identify and implement process improvements for better yield, efficiency, and cost reduction, leveraging Lean Six Sigma methodologies. Support in validation, qualification, and scale-up of new products and equipment, ensuring smooth technology transfer and successful implementation. Conduct root cause analysis and implement corrective and preventive actions (CAPA) for deviations, preventing recurrence and improving process robustness. Monitor process performance and identify opportunities for optimization, implementing changes to improve efficiency and reduce waste. Collaborate with cross-functional teams to implement process improvements and resolve production issues, fostering a culture of collaboration and problem-solving. Track and measure the impact of process improvements, providing data-driven insights to stakeholders and demonstrating the value of continuous improvement initiatives. People Management and Training Supervise and mentor production operators, technicians, and shift in-charges, providing guidance and support to enhance their skills and performance. Conduct training sessions on GMP, safety, SOPs, and new processes, ensuring that employees have the knowledge and skills necessary to perform their jobs effectively. Maintain a safe and compliant work environment, ensuring all employees follow safety guidelines and promoting a culture of safety awareness. Conduct performance evaluations and provide feedback to employees, identifying areas for improvement and supporting their professional development. Foster a positive and collaborative work environment, promoting teamwork and open communication among team members. Manage employee schedules and ensure adequate staffing levels to meet production demands, minimizing downtime and maximizing productivity. Equipment and Resource Management Ensure proper maintenance and calibration of production equipment such as granulators, compression machines, coating machines, and blenders, adhering to preventive maintenance schedules. Coordinate with the engineering team for troubleshooting and preventive maintenance, minimizing downtime and ensuring equipment reliability. Manage raw material and finished goods inventory to minimize waste and downtime, optimizing inventory levels and ensuring timely availability of materials. Implement strategies to reduce equipment downtime and improve overall equipment effectiveness (OEE), enhancing production efficiency and reducing costs. Monitor equipment performance and identify potential issues, implementing preventive measures to avoid breakdowns and maintain optimal performance. Ensure that all equipment and resources are used efficiently and effectively, minimizing waste and maximizing utilization. General Expectations and Past Experiences: Possess a Bachelors degree in Pharmacy, Chemical Engineering, or a related scientific field with 9+ years of experience in pharmaceutical production. Demonstrated expertise in GMP Compliance and navigating Regulatory Standards (EU GMP, US FDA, WHO). Proven ability in Equipment Operation (Granulators, Compression Machines, Coating Machines, Blenders) and Preventive Maintenance. Strong background in Pharmaceutical Manufacturing Processes and Pharmaceutical Formulations, including Process Validation. Experience with Root Cause Analysis and implementing Corrective and Preventive Actions (CAPA) effectively. Proficient in Production Planning, managing Production Schedules, and optimizing Pharmaceutical Supply Chain. Exceptional Team Leadership skills with a track record of mentoring and developing production teams.