Plant Head - (Manufacturing & Production- Transformer)

Job Description

We are seeking an experienced Plant Head Production to lead transformer manufacturing operations, production planning, quality control, and design optimization . The ideal candidate should have extensive expertise in power & distribution transformer production, process automation, and operational excellence . Key Responsibilities: Oversee end-to-end plant operations , ensuring seamless transformer manufacturing, production planning, and supply chain efficiency . Drive Lean Manufacturing, Six Sigma, and Kaizen methodologies to optimize transformer production, assembly, and testing . Implement cost reduction initiatives, waste management, and resource efficiency strategies to enhance manufacturing KPIs . Ensure compliance and standards for transformer design, manufacturing, and testing . Lead cross-functional teams to achieve operational excellence and streamline coil winding, core assembly, vacuum drying, insulation, oil filling, and final testing . Manage workforce planning, supplier coordination, and raw material procurement (copper, CRGO steel, insulation materials) for uninterrupted transformer production . Develop and execute strategies for continuous improvement, automation (SCADA, IoT in manufacturing), and digital transformation . Ensure customer satisfaction by maintaining high-quality manufacturing standards , optimizing production cycle times , and ensuring on-time delivery . Collaborate with R&D and design teams to enhance transformer efficiency, reduce failure rates, and improve product lifecycle management . Implement quality assurance processes, statistical process control (SPC), and failure mode analysis (FMEA) to minimize defects . Key Skills & Qualifications: Bachelor s/Master s in Mechanical, Electrical, or Production Engineering . 15+ years of experience in transformer manufacturing, production planning, quality management, and plant operations . Expertise in power & distribution transformer production, lean manufacturing, Six Sigma, and industrial safety . Strong knowledge of inventory control, SAP/ERP systems, and quality management frameworks (ISO, BIS, OHSAS) . Proven leadership in managing large-scale manufacturing teams, driving process improvements, and achieving business objectives . Hands-on experience in transformer design optimization, CAD modeling, insulation system design, and testing procedures . Strong understanding of TPM (Total Productive Maintenance), value engineering, and defect analysis techniques . Excellent communication, problem-solving, and decision-making abilities . Key Skills : Production Design Quality Team Handling