Job Description

Quality standards should meet the stiff requirements of defense and automobile customers. Maintaining the quality standards to meet the severe market competition where an error can cause a loss of customer Maintaining quality using available outdated technologies, even for import substitutes and export orders Averring the process controls in an situation having more than 7000 different sections and more than 30 different alloys. Visiting customers in case of any complaints and ensuring the customer retention and customer satisfaction Key Result Areas KRA (Accountabilities) (Max 1325 Characters) Supporting Actions (Max 1325 Characters) KRA1 Quality Assurance Ensure inspection of extruded products as per SOP s, to achieve the quality objectives laid down by the customer / organization To assess the quality of Billets from time to time to ensure right quality. To develop a quality culture through continual improvements and team working Analyze reasons for NCR s and initiate, monitor and implement corrective actions, in order to prevent recurrence of NCRs Ensure guidelines are followed in the case of products where special testing is required in order to satisfy the customer Liaison with external agencies for third party inspections. Analyze MCR s and initiate, monitor and implement corrective actions, in order to prevent recurrence of complaints. Initiate action plans to reduce customer complaints. Identify and train employees on any special needs identified for effective working of the systems to develop the right competencies. KRA2 WCM Implementation Lead Quality control Subcommittee. Deployment of QC tools. Implementation of Quality control projects. KRA3 ISO 9001:2008 systems Maintain the ISO 9001 2008 system Conduct of internal quality audits to adhere to the ISO 9001 2008 system Assist in organizing external audit and certification KRA4 Customer Interface Visit to Customers for understanding customer perceptions Understand Customer process and applications. Provide inputs for developing customer specific practices. Develop / modify products based on customer inputs. KRA5 Metallurgical Analysis & Inputs Furnish metallurgical inputs in the development of new profiles / products as a requirement to increase market share and profitability Provide metallurgical inputs for the development and heat treatment of new alloys Coordinate metallurgical analysis of billets or extruded products to meet customer requirements Upkeep of equipments related to metallurgical analysis KRA6 Product Feasibility (Quality & process control inputs in developing new products) Inputs on Quality control parameters during product development stage. Fix the extrusion and heat treatment parameters for the newly developed products. Prepare quality plans, SOP s for new products, new requirements, etc, to guide the shop floor in achieving the quality objectives Transferring of the developed process and control parameters to the shop floor and ensuring its adoption. KRA7 Process Controls Conduct periodic audits in extrusion and casting plants to ensure the right process. Organize surveys of ageing, solution heat treatment and homogenization furnaces to ensure furnace healthiness and there by to ensure better heat treatment properties. Ensure quality of Direct Raw material like die steel, ingots and external billets. Analyze possibility of modifying process or control parameters to meet customer needs Coordinate Calibration and validation of critical QC equipments like Romidot, UTM, Conductivity meter etc. Provide training to the workmen involved in process controls Qualifications: Metallurgical & Materials Engg Minimum Experience Level: 6-12 Years Report to: Vice President