Maintenance Engineer Manager

0 years

0 Lacs

Posted:4 days ago| Platform: Linkedin logo

Apply

Work Mode

On-site

Job Type

Full Time

Job Description

Position:

Industry Preference:

Location:

Joining Timeline:


Role Overview:

Maintenance Engineer

machine reliability, zero-breakdown culture, preventive/predictive maintenance, and continuous improvement initiatives

This role demands strong ownership, on-ground troubleshooting skills, and close coordination with production teams to ensure 100% uptime and operational efficiency.


Key Responsibilities:

  1. Preventive, Predictive & Planned Maintenance Excellence

  • Develop and execute monthly/quarterly

    Preventive Maintenance (PM)

     schedules aligned with production needs.
  • Implement

    Predictive Maintenance

     using condition monitoring techniques.
  • Continuously improve machine reliability through

    MTTR, MTBF, MRT

     analysis.
  • Ensure revision and optimization of PM schedules based on recurring issues.


2, Breakdown & Root Cause Management

  • Lead urgent machine breakdowns with hands-on troubleshooting.
  • Perform

    RCA (Root Cause Analysis), Why–Why Analysis, and CAPA implementation

    .
  • Ensure breakdown does not repeat through SOP updates, training, and design improvements.
  • Maintain an effective

    Zero Breakdown culture

    .


3, Continuous Improvement: TPM, Kaizen, & Poka-Yoke

  • Actively participate in and lead

    TPM pillars

    , including Autonomous & Planned Maintenance.
  • Execute

    Kaizen projects

     to enhance machine performance and reduce downtime.
  • Implement

    Poka-Yoke solutions

     to prevent process and equipment errors.
  • Track improvements through measurable KPIs (downtime, energy usage, reliability).


4, Spare & Inventory Management

  • Maintain optimum stock of critical spares and consumables.
  • Implement engineering inventory management systems ensuring

    zero stockouts

    .
  • Improve spare parts consumption visibility through FIFO and traceability systems.


5, Machine efficiency and Energy Saving Projects

  • Improve equipment availability and performance through

    MTTR/MTBF analysis

    .
  • Work on

    energy-saving projects

     such as compressor optimization, panel load balancing, and utility efficiency improvement.
  • Track equipment health through performance dashboards and energy meters.


6, Reporting, Tracking, & Documentation

  • Develop and maintain

    daily/weekly/monthly maintenance trackers

    .
  • Present dashboards covering downtime, chronic issues, maintenance cost, MTTR, MTBF.
  • Maintain complete documentation for audits, compliance, and TPM reviews.


7, Coordination with Production

  • Plan maintenance activities around production schedules to minimize downtime.
  • Support production operations during peak loads and emergency conditions.
  • Ensure strong communication and collaboration with production and QA teams.


Skills Required:

  • Must have 5+yrs of relevant Experience in FMCG/Manufacturing/Plant Operations.
  • Hands-on experience in

    electrical panels, compressors, motors, pumps, conveyors, utilities

    .
  • Strong practical troubleshooting skills in mechanical & electrical systems.
  • Experience in

    TPM, Kaizen, Poka-Yoke, 5S, and Continuous Improvement

    .
  • Proficiency in maintenance metrics:

    MTTR, MTBF, MRT, downtime analysis

    .
  • Knowledge of energy-saving techniques in industrial environments
  • Strong understanding of

    preventive & predictive maintenance systems

    .



Mock Interview

Practice Video Interview with JobPe AI

Start Job-Specific Interview
cta

Start Your Job Search Today

Browse through a variety of job opportunities tailored to your skills and preferences. Filter by location, experience, salary, and more to find your perfect fit.

Job Application AI Bot

Job Application AI Bot

Apply to 20+ Portals in one click

Download Now

Download the Mobile App

Instantly access job listings, apply easily, and track applications.

coding practice

Enhance Your Skills

Practice coding challenges to boost your skills

Start Practicing Now

RecommendedJobs for You