Maintenance Engineer Manager

Position:

Industry Preference:

Location:

Joining Timeline:

Role Overview:

Maintenance Engineer

machine reliability, zero-breakdown culture, preventive/predictive maintenance, and continuous improvement initiatives

This role demands strong ownership, on-ground troubleshooting skills, and close coordination with production teams to ensure 100% uptime and operational efficiency.

Key Responsibilities:

1. Preventive, Predictive & Planned Maintenance Excellence

• Develop and execute monthly/quarterly

  Preventive Maintenance (PM)

   schedules aligned with production needs.
• Implement

  Predictive Maintenance

   using condition monitoring techniques.
• Continuously improve machine reliability through

  MTTR, MTBF, MRT

   analysis.
• Ensure revision and optimization of PM schedules based on recurring issues.

2, Breakdown & Root Cause Management

• Lead urgent machine breakdowns with hands-on troubleshooting.
• Perform

  RCA (Root Cause Analysis), Why–Why Analysis, and CAPA implementation

  .
• Ensure breakdown does not repeat through SOP updates, training, and design improvements.
• Maintain an effective

  Zero Breakdown culture

  .

3, Continuous Improvement: TPM, Kaizen, & Poka-Yoke

• Actively participate in and lead

  TPM pillars

  , including Autonomous & Planned Maintenance.
• Execute

  Kaizen projects

   to enhance machine performance and reduce downtime.
• Implement

  Poka-Yoke solutions

   to prevent process and equipment errors.
• Track improvements through measurable KPIs (downtime, energy usage, reliability).

4, Spare & Inventory Management

• Maintain optimum stock of critical spares and consumables.
• Implement engineering inventory management systems ensuring

  zero stockouts

  .
• Improve spare parts consumption visibility through FIFO and traceability systems.

5, Machine efficiency and Energy Saving Projects

• Improve equipment availability and performance through

  MTTR/MTBF analysis

  .
• Work on

  energy-saving projects

   such as compressor optimization, panel load balancing, and utility efficiency improvement.
• Track equipment health through performance dashboards and energy meters.

6, Reporting, Tracking, & Documentation

• Develop and maintain

  daily/weekly/monthly maintenance trackers

  .
• Present dashboards covering downtime, chronic issues, maintenance cost, MTTR, MTBF.
• Maintain complete documentation for audits, compliance, and TPM reviews.

7, Coordination with Production

• Plan maintenance activities around production schedules to minimize downtime.
• Support production operations during peak loads and emergency conditions.
• Ensure strong communication and collaboration with production and QA teams.

Skills Required:

• Must have 5+yrs of relevant Experience in FMCG/Manufacturing/Plant Operations.
• Hands-on experience in

  electrical panels, compressors, motors, pumps, conveyors, utilities

  .
• Strong practical troubleshooting skills in mechanical & electrical systems.
• Experience in

  TPM, Kaizen, Poka-Yoke, 5S, and Continuous Improvement

  .
• Proficiency in maintenance metrics:

  MTTR, MTBF, MRT, downtime analysis

  .
• Knowledge of energy-saving techniques in industrial environments
• Strong understanding of

  preventive & predictive maintenance systems

  .