The Senior Engineer Maintenance is responsible for overseeing and managing all maintenance activities within the Autotex Aquamatik Division. This role ensures high equipment uptime, reliability of power and utility systems, and compliance with statutory and safety standards. The incumbent will lead a team of maintenance personnel, implement preventive and predictive maintenance schedules, and support the commissioning of new machinery to meet operational and production goals efficiently. Roles & Responsibilities: Lead preventive, predictive, and breakdown maintenance of all plant equipment and machinery. Ensure high uptime for production machinery to meet production schedules and targets. Respond promptly to breakdowns and minimize equipment downtime. Develop, implement, and manage Planned Preventive Maintenance (PPM) schedules. Ensure uninterrupted power supply and efficient functioning of power systems and utilities (e.g., STP). Maintain safe layouts and ensure safety fixtures are installed on all pneumatic, hydraulic, and electrical equipment. Adhere to statutory compliance for mechanical and electrical systems including cranes, lifts, and conveyors. Maintain and update architectural and routing diagrams of utility systems (gas, electric, pneumatic, hydraulic). Troubleshoot and maintain PLC systems, particularly in IMD machines. Address stress-in-motion and quality control issues through maintenance interventions. Delegate and supervise maintenance tasks across shifts efficiently. Train and develop maintenance team to enhance technical skills and operational readiness. Support installation, commissioning, and maintenance of new machinery and small-scale projects. Ensure ISO/OSHA compliance and maintain maintenance documentation for audit purposes. Ensure compliance with EB statutory norms and regulations. Key functional Responsibilities: Timely execution of PPM schedules and accurate documentation. Reduced machine downtime with effective breakdown management. Operational reliability of power systems, STP, and other plant utilities. Regular safety audits and compliance reporting. Detailed records of maintenance, troubleshooting, and repairs. Competencies Required: Strong knowledge of mechanical, electrical, pneumatic, and hydraulic systems. Expertise in PLC programming and troubleshooting (especially IMD machines). Proficiency in preparing and interpreting system architecture and layout diagrams. Strong problem-solving and decision-making skills. Excellent team leadership, delegation, and mentoring abilities. Familiarity with ISO/OSHA compliance and statutory regulations. Ability to manage maintenance documentation and audit readiness. Project management skills for small-scale installations and upgrades. Educational Qualification & Experience required: Essential: Bachelor's Degree in Mechanical / Electrical / Electronics / Mechatronics Engineering Preferred: Postgraduate diploma or certification in Maintenance Management / Industrial Safety 6–10 years of experience in industrial maintenance within a manufacturing or engineering setup. Proven experience in handling preventive and breakdown maintenance activities. Hands-on experience in utility management and compliance with safety norms
The Product Development & Industrial Engineer Assembly is responsible for supporting new product development activities, coordinating with R&D and Tool Room teams, improving assembly processes, reducing cycle times, and enhancing productivity. The role will also support the setup of assembly lines, conduct time studies, eliminate non-value-added activities, and ensure smooth transition from product development to production. Responsibilities and Scope of Work: Assist in the development of new products in coordination with the Product Development and R&D teams. Participate in new product trials and provide Technical feedback. Handle product functional requirements and translate them into production specifications. Conduct time and motion studies to determine standard cycle times. Identify and eliminate non-value-added (NVA) activities. Implement Lean principles to improve efficiency and reduce waste. Support continuous improvement initiatives on the assembly line. Plan and arrange facilities for new assembly lines. Ensure ergonomics and productivity considerations in workstation designs. Coordinate tooling and fixture requirements in collaboration with the Tool Room. Liaise with the R&D and Tool Room teams to facilitate smooth product transition. Work closely with cross-functional teams during pilot runs and development phases. Establish standard operating procedures (SOPs) for assembly processes. Maintain accurate documentation of time studies, layout designs, and process flows. Drive cost reduction initiatives through productivity improvement. Provide timely updates and insights to the Assistant Manager – Product Development. Take ownership of assigned development projects and ensure timely execution. Accountability: Ensure timely execution of product development trials. Maintain accurate and updated time study data. Meet cycle time and productivity improvement targets. Ensure assembly readiness for new product launches. Deliverables: Time study reports and standard time sheets. Process layouts and assembly line setup plans. Trial reports and validation documentation. SOPs for new and improved assembly processes. Weekly status updates on ongoing development projects. Key Performance Indicators (KPIs): 1) New Product Trial Completion Timely execution and successful closure of trials with minimal rework. 2) Cycle Time Reduction % reduction in assembly cycle time through effective time studies and process improvements. 3) Standard Time Accuracy Accuracy of defined standard times vs. actuals in production. 4) NVA Activity Elimination Number of non-value-added activities identified and eliminated. 5) Assembly Line Readiness Completion of assembly line setup before new product launch deadlines. 6) Process Documentation Timely preparation and updating of SOPs, work instructions, and layout documents.
The ABAP Developer will be responsible for developing, enhancing, and optimizing SAP ABAP programs that support the business operations of an engineering and manufacturing company. This role involves working closely with functional consultants to gather business requirements, translating them into technical solutions, and ensuring smooth integration across SAP modules. The candidate will participate in project scoping, perform thorough testing, and continuously enhance the systems performance while maintaining up-to-date documentation and adhering to SAP best practices. Roles and Responsibilities: Design, develop, and enhance ABAP programs, including reports, interfaces, enhancements, forms, and module pools. Ensure high-quality, robust solutions that meet business requirements and are aligned with system performance standards. Collaborate with functional consultants and business stakeholders to gather requirements. Translate functional requirements into detailed technical specifications for SAP modules, such as MM, PP, and SD. Conduct unit testing on ABAP developments and support the functional team with system integration testing to ensure smooth deployment. Troubleshoot and resolve issues related to ABAP programs, ensuring minimal impact on system functionality. Analyze, troubleshoot, and fix bugs or issues within existing ABAP programs and SAP applications. Provide ongoing support and maintenance of SAP ABAP developments post-implementation. Continuously review and optimize existing ABAP code to improve performance, system efficiency, and reduce load times. Implement performance tuning techniques where necessary to ensure system reliability. Actively participate in project planning and scoping discussions, providing input on the technical feasibility of proposed changes. Collaborate with the project management team to ensure that development timelines and deliverables are met. Create and maintain comprehensive technical documentation for all ABAP developments, including technical specifications, functional requirements, and testing plans. Ensure that all changes are properly documented and easily accessible for future reference. Stay updated on the latest developments in SAP ABAP technologies, tools, and methodologies. Implement and adhere to SAP’s best practices and emerging technologies to drive continuous improvement within the system. Key Performance Indicators (KPIs): Quality of developed ABAP programs (minimal defects during testing and post-deployment). Timely delivery of development projects and meeting project deadlines. Performance improvements in existing programs through optimization efforts. High user satisfaction and positive feedback from functional teams and end-users. Maintenance of up-to-date technical documentation and adherence to best practices. Education and Experience Requirements: Bachelor’s Degree in Computer Science, Information Technology, or a related field. SAP ABAP certification is preferred. 5 to 7 years of experience in SAP ABAP development, ideally within a manufacturing or engineering industry environment. Proven expertise in developing and optimizing ABAP programs, including reports, interfaces, enhancements, and forms (RICEF objects). Experience working with SAP modules like MM (Materials Management), PP (Production Planning), and SD (Sales and Distribution). Strong experience in performance tuning and debugging complex ABAP programs. Skills Required: Expertise in SAP ABAP Workbench, Data Dictionary, ALV reporting, SmartForms, SAPScript, and Adobe Forms. Experience in integration, BAPI, BADI, User Exits, and other enhancement techniques. Proficient in troubleshooting, debugging, and performance optimization of ABAP programs. Excellent analytical, problem-solving, and communication skills.