Assistant Manager

Purpose of Position

• To monitor the plating chemical preparation, Chemical monitoring andmaintenance, Chemical indent, conducting experiment etc.
• Ensure Plating chemistries are analysed, Monitored and controlled on regular basis in plating plant

Specific Responsibilities

• Ensure that the Quality policy is understood, implemented, and practiced at all levels in the plating department.
• Establish and maintain documented procedures for the identification of chemicals at all stages in the plating department.
• Establish and maintain a documented procedure for process control in the plating department.
• Conduct a monthly review of trends in the plating chemicals and initiate corrective action for major deviations in the chemistry.
• Establish and maintain a documented procedure for handling, storage, preservation, and labeling of chemicals in the plating department.
• Maintain and control inventory of plating chemicals and safety equipment in the plating department.
• Ensure proper housekeeping and disposal of used chemical containers in the plant.
• Prepare a monthly statement of chemical consumption in-plant.
• Ensure Gold/Silver accountability norms are fixed and reported every month.
• Develop and maintain SOPs, WIs, and formats required for the lab.
• Participate in the goal-setting process for the department and strive for excellence.
• Maintain housekeeping standards and ensure safety measures.

Specific Authorities:

• In charge of the Lab
• Authorized to analyze the plating baths and make chemical additions
• Authorized to update the Lab records
• Lab analytical chemicals ordering in Coupa
• Preparation and modification of the Lab and Chemicals storage & handling procedures (QMS/EHS)
• Authorized to operate ICP
• Lab and Chemical safety
• Draw chemicals from Main Chemical stores
• Gold addition to bath in the presence of Finance, WH, and Plating Manager or their representative
• Addition of Silver Potassium Cyanide.

Skill Sets & Competencies

• Electroplating Process Knowledge

  : Understanding the fundamentals and practical aspects of electroplating.

• Chemistry Preparation

  : Skills in preparing and handling chemical solutions for plating.

• Process Parameters

  : Knowledge of factors influencing plating quality such as temperature, current density, and solution composition.

• Analytical Techniques

  : Proficiency in techniques including Atomic Absorption Spectroscopy (AAS), Inductively Coupled Plasma (ICP), pH measurement, turbidity measurement, conductivity measurement, Oxidation-Reduction Potential (ORP) measurement, wet analysis, and gravimetric analysis.

• Plating Experimentation

  : Experience with Hull Cell testing for evaluating plating quality.

• Troubleshooting

  : Ability to diagnose and resolve issues in the plating process.

• Plating Quality Requirements

  : Understanding quality standards and requirements for plating.

• Chemical Handling and Safety

  : Knowledge of proper handling, storage, and safety procedures for chemicals.

• 5S Housekeeping Technique

  : Familiarity with this technique for organizing and maintaining a clean workspace.

• SAP Exposure

  : Experience using SAP software for process management and reporting.

• Gold Accountability

  : Understanding of gold-related processes such as gold assay, variance, and stock reporting (advantageous).

• Performance Monitoring and Reporting

  : Skills in monitoring, controlling, and improving plating processes and chemicals.

• Process Validation and Revalidation

  : Experience with validating and revalidating electroplating processes.

• Basic Computer Skills

  : Proficiency in MS Office and other basic computer applications.

• QMS and System Requirements

  : Understanding of Quality Management Systems (QMS) and requirements specific to the plating area.

• IATF 16949 Compliance

  : Knowledge of and ability to execute requirements of the IATF 16949 standard for automotive quality management.

• EHS Compliance

  : Adherence to Environmental, Health, and Safety regulations.